HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

What is the purpose of production management system standards?

2010-11-08View Original

Thread Content

May I ask what the production management system standard DIN EN ISO 9001:2000 is? What does it specify, and what are the requirements outlined in it? Thank you
Reply #22010-11-08
An overview of ISO9001:2000 is part of the international quality management system standards in the ISO9000 family; 9001 is the standard number ; 2000 is the version number ; The application of the IS09000 family of standards in my specific industry ; After making “limited modifications” to the 9000 series of standards, the International Organization for Standardization (abbreviated as ISO) officially issued and implemented them in 1994. Table of Contents: Introduction to the ISO 9001:2000 standard – Background; I. It consists of four standards; II. The main changes in the ISO 9001 standard are as follows; III. Characteristics of the ISO 9001:2000 standard: Overview. Origin and development of the ISO 9000 series of standards; Composition of the ISO 9000 series of standards; Two ways of applying the ISO 9000 series of standards; Key points and difficulties: (1) Quality policy; (2) Design control. Introduction to the ISO 9001:2000 standard – Background; I. It consists of four standards; II. The main changes in the ISO 9001 standard are as follows; III. Characteristics of the ISO 9001:2000 standard: Overview. Origin and development of the ISO 9000 series of standards; Composition of the ISO 9000 series of standards; Two ways of applying the ISO 9000 series of standards; Key points and difficulties: (1) Quality policy; (2) Design control. Expand/Edit this section. Introduction to the ISO 9001:2000 standard – Background. The ISO 9000 series of standards refers to the 1994 version. On the basis of extensive feedback, the second phase of the strategy revision, namely \"comprehensive modification\", was launched. In November 1999, draft international standards for version 2000 of ISO/DIS9000, ISO/DIS9001, and ISO/DIS9004 were proposed. After thorough discussion and revisions, this draft was officially released and put into effect on December 15, 2000. According to ISO, the 1994 version and the 2000 version of the standards will be applied simultaneously for three years from the date of official publication; meanwhile, companies that need certification are encouraged to apply for it under the 2000 version starting now.   Three years after the official release of the 2000 version standard, the 94 version standard was immediately repealed. The overall changes in the 2000 version of the standard are as follows: First, it consists of four standards: 1. ISO9000 serves as the standard to be adopted, and it is also a standard for terminology; in other words, it is a combination of the 1994 version of ISO9000-1 and standard 8402.   2. The ISO9001 standard replaces the three model standards of the 1994 version; enterprises that were certified under the 1994 ISO9002 standard are allowed to adapt it to the 2000 version of ISO9001 during reevaluation. 3. The ISO9004 standard replaces the various sub-standards of ISO9004-1 from the 1994 version.   4. The ISO/CD.1 19011 standard replaces the 1994 version of ISO 10011 and the 1994 versions of the environmental standards ISO 14010, ISO 14011, and ISO 14012. II. The main changes in the ISO9001 standard are as follows:   (A) Changes in approach and structure   1. The three previous external assurance standards, ISO9001, ISO9002, and ISO9003, have been combined into the ISO9001 standard. This allows it to be adapted for different types of enterprises, while also setting clear and strict requirements for such adaptations.   2. The previous arrangement based on 20 elements has been changed to a structure organized according to a process model, with standards defined in terms of management responsibilities ; Resource management ; Product implementation ; Four main parts: measurement, analysis, and improvement.   3. Introduce the PDCA Deming cycle closed-loop management approach, so that the concept of continuous improvement is embedded throughout the standard; it requires that the quality management system and all its components follow the PDCA cycle to establish a structure for continuous improvement.   4. Meet the needs of integrated organizational management.   (II) New additions 1. Customer-centric approach ;   2. Continuous improvement ;   3. Quality policies and objectives should be detailed and broken down into actionable steps ;   4. Strengthened the management responsibilities of top executives ;   5. Enhanced internal and external communication ;   6. Added data analysis ;   7 Strengthen management systems and monitoring III. Features of the ISO9001:2000 standard: 1. High versatility – the 1994 version of the ISO9001 standard was primarily aimed at the hardware manufacturing industry, while the new standard applies to industries such as hardware, software, process-related materials, and services.   2. It is more advanced and scientific, summarizing and adding to some good practices in enterprise quality management, while highlighting the eight quality management principles.   3. Simplify the 1994 version of the standard to make it easier to use.   4. It improved the compatibility of other management aspects and coordinated environmental management with financial management.   5. The ISO9001 standard and the ISO9004 standard, as a set of standards, correspond to each other and are consistent. Edit this paragraph summary: The emergence and development of the ISO 9000 family of standards The development of the global economy requires that quality management and quality assurance in trade have a common language and guidelines to serve as a basis for quality assessment. To meet the need for multilateral mutual recognition of global quality system certifications and to reduce technical and trade barriers, the International Organization for Standardization (ISO), based on an analysis of quality management practices in countries around the world, particularly those with advanced industrial sectors, coordinated the differences among various national quality standards. In 1987, it issued the ISO 9000 series of international standards for quality management and quality assurance, and in 1994 it released the updated version of these standards, known as the ISO 9000 Family.   Since their introduction, the ISO9000 family of standards has been adopted by more than 100 countries and regions, where they have been transformed into national standards. By the end of 1999, over 300,000 enterprises had obtained certification, demonstrating an unprecedented level of widespread adoption and significant impact. Our country adopted the ISO9000 standard on an equivalent basis in 1988; in 1992, this approach was changed to one of direct adoption. In 1994, the standards from the ISO9000 family were adopted directly, and by the end of 1999, more than 15,000 enterprises had obtained certification. The adoption of the ISO9000 family of standards in this industry started relatively late in China. In 1995, Beijing Tiantan Furniture Company obtained certification for its quality management system related to soft furniture – spring mattresses, which was the first such case among state-owned furniture enterprises. By the end of 1999, nearly a hundred furniture manufacturing companies had obtained quality management system certification and/or product certification.   In 1995, the ISO/TC176 technical committee of the International Organization for Standardization conducted extensive investigations and analyses regarding the suitability of the ISO 9000 family of standards and the impact of major global changes on them. It proposed improvements for the year 2000, and a more coordinated and improved version of ISO 2000 will be released in the second half of this year. The key aspect of this new version is the proper handling of the relationship between the quality assurance standard (ISO 9001) and the quality management standard (ISO 9004), enabling them to be used in conjunction with each other ; The entire standard is structured in a process-oriented manner, simplifying the elements of the quality system into four key components. This approach ensures the standard’s compatibility and versatility, emphasizes the principle of continuous quality improvement, and takes inheritance into account. A transition period of 3 years has been designated; thus, after the release of the new version, the existing ISO9000 standards will remain valid until 2003. Composition of the ISO9000 family of standards The 2000 version of the ISO 9000 family of standards includes the following set of closely related core standards for quality management systems: (1) ISO 9000, \"Quality management system – Structure, fundamentals and terminology,\" which outlines the basic principles of quality management systems and defines the terminology related to them.   (2) ISO 9001 \"Quality Management Systems – Requirements\" specifies the requirements for quality management systems, which are used to demonstrate that an organization has the capability to provide products that meet customer requirements and applicable regulatory requirements, with the aim of increasing customer satisfaction.   (3) ISO9004 “Quality Management Systems – Guidelines for Performance Improvement” provides guidelines that take into account both the effectiveness and efficiency of quality management systems. The purpose of this standard is to promote improvement in organizational performance and satisfy customers and other stakeholders. Editing this paragraph: Application of the ISO 9000 family of standards – Two approaches There are two ways for enterprises to adopt the ISO 9000 family of standards in order to establish a quality system; these are referred to as “manager-driven” and “beneficiary-driven”. Most companies in the furniture industry use the latter.   The characteristic driven by the beneficiaries (customers, employees, owners, suppliers, society) is that the top management of the enterprise seeks quality system certification out of the need to provide quality assurance; this is done in order to meet the customers’ requirements for quality system certification when placing orders. In other words, the top management of the supplier is in a passive position, with it being the beneficiaries who push the supplier to establish a quality system in line with the customers’ expectations. The process is as follows: the beneficiary requests the supplier to obtain a quality system certification – the supplier’s management decides to pursue such certification – one of the three quality assurance standards is selected as a suitable framework for establishing and implementing a quality system – an application is submitted to a certification body to obtain the quality system certification – the top management decides to improve the quality system – and the existing quality system is improved based on quality management standards, so as to develop it into a comprehensive quality system.   In the furniture industry, large and medium-sized enterprises usually choose GB/T19009—ISO9001 \"Quality systems — Quality assurance models for design, development, production, installation and service\" to establish a quality system, in order to demonstrate their ability to control the processes involved in designing and producing qualified products ; Small and medium-sized enterprises often choose GB/T19002—ISO 9002 \"Quality systems — Quality assurance models for production, installation and service\" to establish quality systems, in order to demonstrate their ability to control the processes involved in producing qualified products. In the implementation of the quality system, GB/T190004.1—ISO9004—1 \"Quality management and quality system elements — Part 1: Guidelines\" is used to supplement and improve the existing quality system. Key points and difficulties The ISO 9000 family of standards serves as the core for providing a universal quality management system standard, applicable to a wide range of industrial sectors and economic fields. The management system of an organization is influenced by its objectives, products, and specific practices; therefore, the quality systems of different organizations vary. Every industry has its own historical background and characteristics, and the technical capabilities, equipment, and management standards of different companies also vary. Therefore, it is necessary to take into account each organization’s specific characteristics and conditions, identify the key points and challenges among the elements of a quality system, in order to establish a quality system that suits the enterprise itself and is adaptable to the external environment.   The ISO 9001 quality system consists of 20 elements; due to space constraints, this article covers only 7 of these elements that are key and challenging in terms of technology and management within the furniture industry. (1) Quality Policy The quality policy represents the supplier’s quality objectives and direction; it includes the company’s goals as well as the expectations and requirements of customers ; The quality policy reflects the management’s philosophy and commitment to quality; it serves as the company’s guide for quality practices. Its language should be simple so that employees at all levels can understand and implement it ; The quality policy has a bearing on the entire organization, and it must be formulated and issued by the top management.   The difficulty in determining the goals of furniture companies lies in how to transform customer expectations into product features. Customers have diverse expectations regarding furniture. Although these can be summarized into four aspects: functionality, comfort, aesthetics, and cost-effectiveness, the expressions of customers are often vague. It is necessary to quantify these aspects in terms of technical and quality indicators, and to ensure that they are in line with the capabilities of the company – they should be both advanced and feasible, easy to implement and monitor. (2) Design Control Design control involves the monitoring and verification of design quality throughout the entire process from design planning to design validation, and it is an important aspect in the development of product quality. To understand this element, it is first necessary to clarify that the furniture industry has traditionally viewed furniture design as nothing more than aesthetic design – a narrow perspective. It should be understood that aesthetic design is merely one aspect of design, while design control encompasses a much broader range of elements.   A. Planning for design and development: In furniture companies, the products that need to be designed fall into three categories: products ordered by customers, modifications of existing products, and newly developed products. All three types of products involve quality improvement and/or innovation in their design, requiring the development of a plan that outlines the activities to be carried out, specifies the responsibilities for implementation, assigns personnel and allocates resources, with the plan being revised as the design process progresses.   B. Design inputs: Design inputs serve as the basis for design work and include market information, customer requirements, requirements of relevant laws and regulations, standards and specifications, as well as the requirements of the company itself. In addition, the results of contract reviews must also be taken into consideration. These requirements should be documented, and their appropriateness should be reviewed. It is usually included in the design brief and proposed by the design leader. Here, market information and customer requirements need to be converted by technical personnel into technical specifications or standards ; Standard and specification requirements refer to the **standards or industry standards and specifications** for items such as wooden furniture, metal furniture, and soft furniture ; The requirements of this enterprise generally refer to the company’s internal control standards or specific requirements regarding processes and equipment ; The relevant laws and regulations mainly refer to requirements in the areas of safety, hygiene, and environmental protection.   C. Design outputs: Design outputs are the results of the resources and activities invested in the design process, such as drawings, calculations, product manuals, samples, lists of materials and accessories, acceptance criteria, etc., with the design characteristics that are significantly related to product safety and proper operation indicated. These technical documents will serve as the basis for procurement, manufacturing, inspection, and service, and must be reviewed to ensure they meet the requirements before being issued. At present, the technical documents provided by the design departments of most furniture factories consist only of drawings and material analysis sheets, which fail to adequately specify the structural details and material properties, representing incomplete design outputs. In accordance with standard requirements, a complete design output should include product drawings, such as assembly drawings, part drawings, cutting diagrams, and product installation illustrations ; List of raw materials and auxiliary materials, list of hardware accessories ; Process specifications, inspection rules (can be referenced) ; Sample and instruction manual.   D. Design review, design verification, and design validation: The purposes of design review and design verification are respectively to evaluate whether the design results have the capability to meet quality requirements and to confirm whether the design outputs satisfy the requirements of the design inputs. The former should be included in the plan and carried out before the end of the appropriate stage of design; it must be reviewed before the final design stage is completed, with the review being supervised by the higher-level authority and involving relevant departments ; The latter is carried out by the design department itself during the design phase, when producing results, for documents such as calculation sheets and samples. The purpose of design validation is to determine whether the design results meet the usage requirements; it is usually carried out on the final product or sample following successful design verification. User participation or representation by a user must be included in the design confirmation. In furniture companies, marketers are aware of market trends and customer needs, designers are familiar with design styles, structures, and technical specifications, while production staff are knowledgeable about the manufacturing process. Therefore, it is crucial to bring together the relevant personnel from various departments through organizational and technical interfaces for review and verification, leveraging collective wisdom to correct biases and errors in the design in order to ensure the success of this work.

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.