HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

On-site safety management standards

2010-11-22View Original

Thread Content

On-site management is a focus of attention for businesses today; it plays an important role in promoting safe production, eliminating management errors, preventing accidents, strengthening safety culture development, enhancing the corporate image, and advancing the progress of safety efforts.   Standards for on-site safety management: 1. Requirements for factory area traffic pathways: (1) The surface of the pathways should be smooth, free of steps or pits; manhole covers and sewer covers must remain in good condition, and any damage detected should be repaired promptly. (2) Traffic signals or clear signs must be installed on roads, factory gates, curves, ramps, one-way streets, intersections, solvent storage areas, hazardous materials storage areas, and areas where parking of various vehicles is prohibited within the company premises. (3) The street lights on both sides of the traffic roads within the company premises must be in good condition and provide sufficient lighting. (4) Markings (white) should be used to indicate where vehicles should be parked on the side of the lane, but these markings must not extend beyond the center line of the lane. (5) Road civil engineering works should be equipped with warning signs or barriers, and red lights should be used for warning at night. (6) Materials stacked on both sides of the road should be placed 1 to 2 meters away from the road edge; the stacks must be stable, and the height of rope frameworks stretched across the road must not be less than 5 meters. 2. Requirements for vehicle management within the factory premises: (1) Vehicles must not be parked at turns or on the main roads of the company. (2) Bicycles and motorcycles must be stored in the shed or designated areas as required; riding them within the factory premises is prohibited. (3) Cars, jeeps, vans, etc. are not allowed to enter the production area under normal circumstances; taxis are strictly prohibited from entering the factory premises. (4) All vehicles within the factory area must comply with a speed limit of 5 kilometers per hour; when reversing, entering or leaving warehouses or the entrance to the factory buildings, the speed limit is 3 kilometers per hour. (5) All vehicles must drive safely; random parking is not allowed. Vehicles that need to be parked must do so within the designated areas. Illegal passengers and reckless driving are strictly prohibited. (6) When a handcart is loaded, its height from the ground must not exceed one meter, its width from side to side must not exceed 20 centimeters, its total length must not exceed three meters, and its load capacity must not exceed 500 kilograms. It is not allowed to load two carts with the same item. (7) The width of the load carried by a motor vehicle shall not exceed the width of the vehicle’s cabin; its height, measured from the ground, shall not exceed four meters, and its length, measured from front to back, shall not exceed two meters. 3. Standard requirements for safety passages in workshops: (1) The markings on safety passages must be visible and clear; the passages should be flat, without steps, pits, ditches, or slopes, and the two lanes should be parallel and straight. (2) The road lane is 1.8m wide, and the sidewalk is 1m wide. (3) Safety passages must remain unobstructed; various materials, equipment, and work tools must not block these passages. (4) Safety passages should be clearly marked, and safety signs such as “Emergency Exit” should have a glow-in-the-dark effect; their height shall not exceed 1 meter. 4. Standard requirements for the surface condition in the production area: (1) The floor should be level, free of steps, pits, puddles, grease, and any objects that could cause tripping. (2) Pits, ditches, and ponds located within the production area should be covered or fitted with guardrails. Pit: Refers to a hole with a depth of 0.5m; any area where one’s foot can sink into it is considered a pit, with no specified size requirement. Moat: depth ≥ 0.2m, width ≥ 0.1m. Pool: Refers to a container for holding liquids, with a depth of 0.8m or a top edge height of 0.8m.    Where a flat-roofed structure is built within a factory building and the flat roof is used as a storage area, or where the factory building’s roof is used as a workshop, it must have sufficient load-bearing capacity or protective railings. (3) Promptly remove industrial waste, spent solvents, wastewater, and other wastes. 5. Requirements for the management standards of items and facilities within the production area: (1) They must be arranged neatly, in a stable and secure manner, and their placement must not interfere with operations ; (2) Water cups must not be placed on the desks at production positions. (3) Occupational health and safety warning signs should be displayed in the production workplace, at a height of not less than 1.5 meters; outdated or damaged signs should be removed or replaced promptly. (4) No items shall be piled up under the lighting fixtures, and the horizontal distance between their vertical position and the stored items must be at least 0.5 meters. (5) Hazardous chemicals shall be stored in zones, categories, and warehouses based on their properties; the storage method used must be appropriate to their nature, and hazardous chemicals that cannot be stored together must be strictly separated from one another. (6) When storing hazardous goods and ordinary items together, an appropriate distance should be maintained. (7) Hazardous materials such as those that catch fire upon contact with water, are flammable, explosive, or liquefied gases must not be stored outdoors. (8) Strengthen the management of hazardous materials; the maximum storage amount in temporary storage areas shall not exceed 3 days’ worth, and the maximum storage amount at production sites shall not exceed 2 days’ worth. The \"Regulations on the Safe Management of Chemical Hazardous Materials\" must be strictly followed. (9) When handling hazardous chemicals, they should be handled with care; rough handling is prohibited. Reliable safety measures must be in place during transportation to prevent shaking or sliding. (10) Waste paint, oils, cardboard boxes, foam, etc. are recycled and processed by the Environmental Protection Center ; Flammable items such as paint should be stored uniformly in the workshop warehouse. (11) Fire-fighting facilities such as fire extinguishers are managed under the “three fixations” system. Designated person management, positioning management, and regular replacement management. (12) No other items shall be placed in front of the fire extinguisher cabinet or fire fighting box; an F wrench must be available inside the fire fighting box, and the hoses should be coiled at both ends. (13) The location where fire-fighting equipment is placed must be approved by the Security Department. The principle is to ensure that it does not interfere with normal operations at the production site, to allow easy access, and to place it in a prominent fixed location; it should also be kept in specialized boxes with clear markings, and hanging it on the wall is strictly prohibited. (14) Personal protective equipment must not be left lying around carelessly; it should be stored separately, and it must be worn and used properly during work. 6. Requirements for safety management standards at the construction site: (1) A shielding fence should be installed around the construction site, and unauthorized persons are not allowed to enter it. (2) The construction contractor shall ensure that the roads at the construction site are unobstructed and that the drainage system is in good working condition ; Maintain the cleanliness of the premises and clear construction waste at all times. (3) When working in areas frequented by vehicles and pedestrians, trench covers and construction signs shall be installed. (4) During construction, flammable materials must be removed from areas where welding is carried out. Sewer wells, ditches, cable trenches, and similar structures located near the welding site should be sealed off, and separated from the surrounding area using sturdy, non-flammable partitions or flame-retardant fabric to prevent sparks from spreading. (5) Cylinders must not be struck or collided with; they should not be exposed to direct sunlight in summer, and welding ground wires are strictly prohibited from being placed on the cylinders. (6) Gas cylinders must not be placed near heat sources or flammable or oxidizing gases; the distance between gas cylinders and open flames must be at least 10 meters ; The distance between the oxygen cylinder and the acetylene cylinder must be at least 5 meters. (7) The welding machine must be protected from sunlight, rain, as well as from exposure to steam and water; its power supply and control box should also be rainproof and kept clean. The installation height should not be lower than 1.5 meters, and the control box must be locked. (8) The welding site should have good natural ventilation; forced ventilation should be used if necessary, and appropriate gas masks must be provided. (9) Flammable and explosive materials must not be present within a radius of 10 meters from the welding and cutting area. Welding and cutting operations can only be carried out after obtaining a fire permit in accordance with the company’s regulations. When replacing welding rods, it is strictly prohibited to discard the rod ends carelessly. (10) Power tools must be equipped with mechanical protective devices (such as guards and covers), and these devices must not be removed arbitrarily. (11) Temporary wiring must use cables with good insulation; their cross-sectional area should meet the requirements regarding electrical load and mechanical strength. The wires should be installed either suspended or along walls, at a height of no less than 2.5 meters above the ground indoors, and no less than 3 meters outdoors. It is prohibited to hang wires on trees, scaffolding, or metal railings. When passing through doors and windows (especially metal ones), fixed protective covers must be used. (12) Temporary wires should be kept at a distance of more than 0.3 meters from equipment, water pipes, hot water pipes, doors, and windows; at road intersections, they should be at a height of more than 4.5 meters. (13) Electrical equipment such as switches and fuses installed outdoors on temporary wiring should be equipped with rain and snow protection. (14) The construction site must be equipped with night lighting to ensure safety requirements during construction ; Lighting in hazardous and humid areas, as well as handheld lighting devices, must use a voltage of 36V or less. (15) Construction machinery shall be installed at the locations and along the routes specified in the general construction layout plan, and must not be left scattered about.
Reply #22010-11-22
I have two books on hand: \"Total Visual Management\" and \"Best Practices in Visual Management for Manufacturing.\" Both are highly practical guides. Should I get them as well? But wouldn’t it be better to send it to that secure partition?

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.