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What aspects should be considered during the inspection of mechanical pumps?

2011-01-20View Original

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What aspects should be considered during the inspection of mechanical pumps?
Reply #22011-01-22
1. Check whether the indications of the pressure and current meters are normal; 2. Listen for any abnormal sounds, such as metal friction ; 3. Feel the temperature of the bearing bush to check if it is higher than the normal value ; 4. Check the vibration level of the pump by hand or using a vibration meter ; 5. Check whether there is a lack of oil in the tank, inspect the condition of the oil seals, and add lubricant as needed to maintain an appropriate oil level ; 6. Check whether the sealing water and cooling water are functioning properly ; 7. Check the operation of the shaft seal and make necessary adjustments if required.
Reply #32011-01-22
Pump body: Good condition; no obvious wear or corrosion on the inner wall. Pump body: In good condition; no abnormal noises during operation. Clearance between the seal ring and the pump body: 1.0–1.5 mm. Pump cover: In good condition; no obvious wear or corrosion. Seal ring of the impeller: Clearance ≤ 1.5 mm. Impeller: In good condition; no cavitation-induced perforations. Impeller: Flow channels are unobstructed. Mechanical seal: Good sealing performance; no leaks. Shaft sleeve: In good condition; no corrosion or wear. Pump shaft: Axial movement is 0.15–0.25 mm. Operating temperature of the front bearing: 65°C. Noise level of the front bearing: Normal; no abnormal noises. Vibration level of the front bearing: ≤ 5 mm/s. Operating temperature of the rear bearing: 65°C. Noise level of the rear bearing: Normal; no abnormal noises. Vibration level of the rear bearing: ≤ 5 mm/s. Coupling: Good coaxiality; vertical and horizontal radial deviations are ±0.10 mm, with a clearance of 5–8 mm between the two couplings. Pivot pins of the coupling: In good condition; no obvious wear or fractures. Elastic rubber rings of the coupling: In good condition; no detachment, cracks, or damage. Tightness of the coupling bolts: Good; no looseness. Tightness of the foundation bolts: Good; no looseness. Cooling water pipes: Working properly; good cooling effect, no leaks or blockages. Pump body: No obvious wear. Clearance between the seal ring and the pump body: 1.0–1.5 mm. Pump cover: No obvious wear. Wear of the seal ring: ≤ 1.5 mm. Impeller: No cavitation-induced perforations. Compression amount of the seal spring: 5–7 mm. Shaft sleeve: No corrosion or wear. Shaft: Axial movement is 0.15–0.25 mm. Coaxiality of the coupling: Vertical and horizontal radial deviations are ±0.10 mm, with a clearance of 5–8 mm between the half-couplings. Fit between the coupling and the shaft: ±0.01 mm. Elastic rubber rings: No detachment, cracks, or damage. Cooling system: Good cooling effect; unobstructed flow
Reply #42011-01-22
Reply to 3# zxfeng: Those are the precautions for inspections. Are the data you provided the details of the inspection tasks?

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