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I would appreciate guidance from experts in the field regarding the advantages and disadvantages of Casali and Topsoo – which one is better

2011-07-04View Original

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We are currently carrying out the preliminary work for a 3052 project. Regarding the selection of process packages for ammonia synthesis, the design team has proposed the Cassali and Topsoe S300 processes. Since we have previously worked with domestic systems such as Guochang and Anchun’s 1830 models, we do not have much knowledge of foreign processes; therefore, we hope to receive your guidance. Thank you!
Reply #22011-07-04
This post was last edited by focusonme1 on 2011-7-4 16:07. Process characteristics of Topso: 1. 100% radial flow through the catalyst bed, with the total pressure drop reduced to around 2.5 bar. 2. Radial flow passes through all bed layers, resulting in high catalyst utilization. 3. Heat exchange occurs between gases via inter-bed heat exchangers; there is no quenching device, which prevents dilution of the converted gas. 4. The ammonia net value is very high, exceeding 18%. 5. Patent grille-type tower internals ensure uniform gas distribution, high mechanical strength, and a service life of over 20 years. 6. The proprietary design of the catalyst basket top prevents the catalyst from sinking over time, which could otherwise cause gas short circuits. 7. The temperature control of the synthesis tower is convenient, the operation is stable, and it offers great flexibility. 8. Rich experience in the design of entire synthetic gas circuits, with good system optimization and low overall energy consumption. 9. Topso’s after-sales technical service is comprehensive and timely. 10. Another double-edged sword is that it is generally recommended to use one’s own catalyst (for the first batch). The good aspect is that Topso’s catalysts have excellent performance and a long lifespan; moreover, the same company provides both the technology and the catalysts, so there is no issue of shifting responsibility back and forth between them in case of problems. This model is well-used abroad and very popular among customers. However, due to its high price and the perception among customers that it involves forced use of a certain catalyst, it has faced a lot of criticism in China. Perhaps also due to competition, the price of Topso’s process packages has dropped significantly compared to before, and the supply of catalysts is no longer mandatory – it can be negotiated. Cassali Global’s performance relies mainly on the renovation of existing towers, focusing only on the components within those towers without making any changes to the entire synthesis circuit; as a result, it has less experience in optimizing such installations. However, Cassali has been fairly successful in China; it has partner engineering companies in Shanghai, where the prices are lower, and customers have more options when it comes to catalysts. As a result, the business related to coal-based ammonia synthesis in China has performed well in recent years. I’m not sure which company the original poster works for; the best approach is to get in touch with both patent holders to have a technical discussion, and then conduct an evaluation based on the outcomes of that discussion. It’s only by experiencing things firsthand that one can truly understand the advantages and disadvantages of each party.

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