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Our company plans to build projects for coking, hydrogen production, and hydrogen refueling. We want to send employees to nearby factories to learn from their experience. Our management has asked us to prepare a learning plan. Has anyone ever prepared similar documents or plans that could serve as a reference? Thank you all.
IV. Main Contents of Training (I) General Operating Manual for Unit 2 Hydrocracking 1. Process principles and process parameters. 2. Process flow and control. 3. 2# Hydrocracking unit. 4. Normal driving and parking. 5. Normal production operations. 5. Fault analysis and handling, emergency shutdown procedures. (II) Operation Manual for Unit 2 Hydrocracking Unit: 1. Introduction to Unit 1 and Unit 2 Hydrocracking Units. 2. Process principle. 3. Process variables. 4. Process flow and control. 5. Process equipment 6. Trial operation. 7. Normal operation resumed. 8. Normal operation. 9. Analysis. 10. Accident handling. 11. Normal shutdown. 12. Emergency accident handling. 13. Safety. (III) Basic Knowledge of the 2# Hydrocracking Process 1. Overview. 2. Pre-treatment of 2# hydrocracking feedstock. 3. 2# Hydrocracking process. 4. 2# Hydrocracking catalyst. 5. Regeneration of 2# hydrocracking catalyst. 6. Fractionation of Converted Oils (IV) Basic Equipment Knowledge 1. Tower Equipment and Vessels. 2. Pipes and fittings. 3. Heat transfer equipment. 4. Reactor. 5. Tubular heating furnace. 6. Basics of centrifugal compressors. 7. Basic knowledge of steam turbine units. 8. Basic knowledge of chemical industry pumps. 9. Reciprocating compressors and screw compressors. 10. Corrosion and protection. 11. Friction and lubrication. (V) Technical Q&A 1. Q&A on hydrocracking process technology. 2. Equipment technical Q&A. (VI) Process Technical Specifications for 2.4 million tons/year Hydrocracking Unit 1. Overview. 2. Brief description of the production process, process flow diagram. 3. Main technical specifications of raw materials and products. 4. Main process indicators and economic and technical indicators. 5. Key power indicators and utility consumption. 6. Material balance of the device. 7. Product and intermediate product design composition and specifications. 8. Summary of the main equipment cable table, design parameters, and process calculations. 9. Quality specifications for main raw materials and auxiliary materials. 10. Instrument control scheme and performance of main instruments. 11. Environmental protection and occupational safety and health. (VII) Operating Procedures for the 2.4 million tons/year Hydrocracking Unit 1. Job responsibilities 2. Scope of responsibility 3. Startup 4. Key process parameters and normal operation 5. Shutdown 6. Identification of abnormal conditions and accidents, cause analysis, and handling methods 7. Safety, environmental protection, and health considerations (VIII) Equipment Operation Procedures for the 2.4 million tons/year Hydrocracking Unit 1. Operating procedures for the No. 2 hydrocracking cycle hydrogen compressor 2. Operating procedures for the No. 2 hydrocracking pressurized hydrogen compressor 3. Operating procedures for high-pressure pumps 4. Operating procedures for mechanical pumps 5. Operating procedures for air-cooling fans 6. Operating procedures for plate heat exchangers (IX) Instrumentation Operation Procedures 1. Basic knowledge of instruments. 2. Operating procedures for the Distributed Control System (DCS). 3. Operating procedures for the interlock safety system (ESD). 4. DCS simulation system training. (10) Safety knowledge and HSE management system 1. Safety technical regulations. 2. Basic knowledge of the HSE management system. 3. Accident handling plan and drills for the 2.4 million tons/year hydrocracking unit. 4. Compilation of accidents involving similar devices. (11) Trial operation plan for the 2.4 million tons/year hydrocracking unit 1. Inspection of process equipment. 2. Commissioning of the utility system purging. 3. Purge of the device. 4. The device is airtight. 5. Single-unit commissioning plan. 6. Device water flushing and water interconnection. 7. Heating of the furnace, boiler startup using waste heat, and system drying. 8. Loading of the catalyst. 9. Unit oil interconnection. 10. The 2# hydrocracking reaction system was put into operation. 11. The waste heat boiler is put into operation. 12. The distillation system is put into operation.