12th Five-Year Plan for Energy Conservation and Emission Reduction – In which areas is your company working on energy conservation and emission reduction?
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This post was last edited by lijianhuai on 2011-12-13 at 13:07. 2011 marked the beginning of the 12th Five-Year Plan for energy conservation and emission reduction – in light of these goals, what measures has your factory taken? I hope everyone will actively participate. Let me start by talking about our company: 1. All condensate water in the plant is collected uniformly, using recovery devices supplied by Gansu Hongfeng. 2. Coking wax oil is subjected to solvent denitration before being used as feedstock in catalytic units. 3. Water used for coking removal and cutting is treated in a closed system for reuse. 4. Medium-pressure steam from catalytic units is used to drive deaeration pumps. 5. Low-pressure gases and exhaust gases from the hydrogenation unit are processed through membrane separation to concentrate and recover hydrogen. That’s all for now – I urge all colleagues to actively share their own measures for energy conservation and emission reduction, as well as any technical improvements they have implemented
We carried out the following projects: 1. Commissioning of a steam generator for catalytic slurry to produce medium-pressure steam, which is used for power generation in a waste heat power plant; the coal usage in that power plant was reduced, and power generation relied solely on steam, resulting in annual savings of over 50 million. 2. Installation of a bag collection system for polypropylene to capture the polypropylene powder that often settles on the ground. 3. Recovery of condensate water. 4. Installation and operation of an oil and gas recovery system. 5. Replacement of the exhaust fan rotor, which reduced the current consumption of the main fan motor by 20 A per hour. 6. Modification of the catalytic waste heat boiler by adding a economizer to increase the production of medium-pressure steam. 7. Organization of the reuse of wastewater from sewage treatment. 8. Organization of the reuse of purified acidic water. 9. Recovery of low-pressure gas. 10. Adjustment of the frequency of operation for some pumps. This year, all the major projects have been completed; it will be hard to find topics for next year, so it’s a good time to learn* learn*!
1. Replace the cooling tower fan with a water circulation pump. 2. Reduce the air pressure in the gauge to 0.6 MPa. 3. Switch the boiler to oil/gas hybrid combustion, and recycle all process exhaust gases back into the furnace for combustion in order to reduce fuel consumption
It’s mainly for waste heat utilization; it’s winter now, and the utilization effect is very good
Replace the cooling tower with a thermoelectric type!
Back to the second floor； What does \"installation and commissioning of the oil and gas recovery system\" refer to – the oil and gas from which devices?
6. In the atmospheric and vacuum distillation unit, oil and gas are fed into the atmospheric and vacuum distillation furnace – using specialized burners yields excellent results. 7. The furnace used for burning oil is being prepared to use catalytic slurry as fuel; the modification has been completed but it has not yet been put into use. 8. In the catalytic unit, catalyst is being added, steam is used for vacuum creation, and mechanical vacuum pumping is being considered; research is still underway in this regard
9. The flare pilot light is turned off in summer, while it is turned on slightly in winter; the pilot light line is equipped with heating
1. Replace steam heating with hot water heating; the carbon dioxide is removed from the PSA-separated gas before it is supplied to the methanol plant. 2. The methanol plant supplies its off-gases to the PSA unit, allowing for the exchange of raw materials, which reduces the hydrogen production load and lowers carbon dioxide emissions
Reply to 6# 0604130131: This refers to a gasoline vapor recovery station on an oil distribution platform, which is used to capture volatile oil gases. The investment required is around 1.6 million yuan, and the results so far are quite good!