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The main advantages and disadvantages of vortex flowmeters

2012-02-18View Original

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This post was last edited by zhaohh3211 on 2012-2-18 at 15:10. Advantages and disadvantages of vortex flowmeters. Limitations of vortex flowmeters: A vortex flowmeter is a type of velocity-based flowmeter, and the stability of vortex separation is affected by the flow velocity distribution; therefore, it requires certain straight pipe sections, typically 10D in front and 5D behind. When measuring liquids, the upper limit of flow velocity is restricted by pressure losses and the phenomenon of cavitation, usually around 10 meters per second. When measuring gases, the upper flow velocity is limited by the compressibility changes of the medium, while the lower flow velocity is constrained by the Reynolds number and the sensitivity of the sensor. The flow velocity range for ordinary gases is 10–70 meters per second, whereas for steam it is 8–50 meters per second. Stress-type vortex flow meters are sensitive to vibrations; therefore, when installing such meters in pipes with high vibration levels, appropriate vibration-damping measures must be taken. These meters use piezoelectric crystals as sensing elements, which means they are subject to temperature constraints, with typical operating temperatures ranging from -40°C to +350°C or from -10°C to +250°C. “What are the characteristics and limitations of vortex flowmeters? Vortex flowmeters are a new type of flowmeter that has been developed based on the Karman vortex street principle, and they represent an internationally advanced technology. Thanks to advantages that other flowmeters do not possess, they have seen rapid development since the 1970s. According to available data, the use of vortex flowmeters has increased significantly in developed countries such as Japan, Europe, and the United States; they are widely used in various fields and are likely to play a dominant role among flowmeters in the future. They represent the ideal alternative to orifice plate flowmeters and are currently the preferred choice for flowmeter use in China. 1. Features of the “vortex flow meter”: It has a simple and robust structure, no moving parts, high reliability, and performs well over long periods of time; it is easy to install and convenient to maintain; the sensing element does not come into direct contact with the fluid, ensuring stable performance and a long service life; it outputs pulse signals proportional to the flow rate, with no zero-point drift, high accuracy, and it is easy to connect to computers; it has a wide measurement range, with a ratio of up to 1:10; it causes minimal pressure loss, resulting in low operating costs and improved energy efficiency; within a certain range of Reynolds numbers, the frequency of the output signal is not affected by changes in the physical properties or composition of the fluid, and the instrument coefficient depends only on the shape and size of the vortex generator; there is no need for compensation when measuring the volumetric flow rate of the fluid, and no re-calibration of the instrument’s coefficients is required after replacing components. It has a wide range of applications, capable of measuring the flow rate of steam, gases, and liquids; the calibration period is two years. Second, the limitations of vortex flowmeters: A vortex flowmeter is a type of velocity-based flowmeter, and the stability of vortex separation is affected by the flow velocity distribution; therefore, it requires certain straight pipe sections, typically 10D in front and 5D behind. When measuring liquids, the upper limit of flow velocity is restricted by pressure losses and the phenomenon of cavitation, usually at 10 meters per second. When measuring gases, the upper flow velocity is limited by the compressibility changes of the medium, while the lower flow velocity is restricted by the Reynolds number and the sensitivity of the sensor. The flow velocity range for ordinary gases is 10–70 meters per second, whereas for steam it is 8–50 meters per second. Stress-type vortex flow meters are sensitive to vibrations; therefore, when installing such meters in pipes with high vibration levels, appropriate vibration-damping measures must be taken. These meters use piezoelectric crystals as sensing elements, which means they are subject to temperature constraints, with typical operating temperatures ranging from -40°C to +350°C or from -10°C to +250°C.
Reply #22012-02-18
This post was last edited by zhaohh3211 on 2012-2-18 at 15:09. My factory is about to purchase vortex flow meters; this information is very useful. Thank you!
Reply #32012-03-07
Installation requirements for vortex flowmeters: 1. The pipeline in which the vortex flowmeter is installed must be filled with the medium to be measured, and the flow direction indicator of the vortex flowmeter must be consistent with the flow direction of the fluid in the pipeline.   2. It should be avoided to be installed on pipes with strong mechanical vibrations.   3. When the medium under test contains a high amount of impurities, a filter should be installed upstream of the vortex flow meter, beyond the required length of the straight pipe section. 4. Vortex flowmeters should be avoided in locations with strong electromagnetic interference, limited space, and difficult access for maintenance. 5. Requirements for the straight pipe section of vortex flowmeters: a. The flowmeter should be installed in a horizontal, vertical, or inclined pipe (with the fluid flowing from bottom to top) that has the same diameter as that of the flowmeter. A straight pipe section of a certain length should be provided upstream and downstream of the sensor; the length of this section should be 15–20D for the upstream straight pipe section and 5–1OD for the downstream straight pipe section. b. If there is a converging pipe upstream of the flow meter installation point, there should be a straight pipe section of equal diameter of at least 15D (where D is the pipe diameter) upstream of the flow meter, and a straight pipe section of equal diameter of at least 5D downstream of it.   c. If there is a flare pipe upstream of the flow meter installation point, there should be a straight pipe section of equal diameter of at least 25D (where D is the pipe diameter) upstream of the flow meter, and a straight pipe section of equal diameter of at least 5D downstream of it.
d. If there is a 90° elbow or a downward fitting upstream of the flow meter installation point, there should be a straight pipe section of equal diameter of at least 20D upstream of the flow meter, and a straight pipe section of equal diameter of at least 5D downstream of it. e. If there are two 90° elbows on the same plane upstream of the flow meter installation point, there should be a straight pipe section of equal diameter of at least 25D upstream of the flow meter, and a straight pipe section of equal diameter of at least 5D downstream of it. f. If there are two 90° elbows on different planes upstream of the flow meter installation point, there should be a straight pipe section of equal diameter of at least 40D upstream of the flow meter, and a straight pipe section of equal diameter of at least 5D downstream of it.   g. Flow control valves or pressure control valves should be installed as far downstream as possible, at a distance of 5D from the flow meter. If installation upstream of the flow meter is necessary, when the valve can operate in its fully open position, there should be a straight pipe section of equal diameter of at least 25D upstream of the flow meter, and another straight pipe section of equal diameter of at least 5D downstream. When the valve can only operate in a partially open position, there should be a straight pipe section of equal diameter of at least 50D upstream of the flow meter, with a straight pipe section of equal diameter of at least 5D downstream.   h. If there are piston or plunger pumps, as well as piston or Roots blowers or compressors upstream of the flow meter, there should be a straight pipe section with an equal diameter of at least 50D upstream of the flow meter, and a straight pipe section with an equal diameter of at least 5D downstream of it. Special note: If a valve is installed at a distance upstream of the vortex flowmeter installation site, constantly opening and closing this valve has a severe impact on the flowmeter’s service life, and can very easily cause permanent damage to it. Flow meters should be installed as far as possible away from very long overhead pipelines, as over time the downward sag of the flow meter can easily lead to leakage at the seal between the flow meter and the flange. If installation is unavoidable, pipe fastening devices must be installed 2D distances upstream and downstream of the flow meter.
Reply #42013-12-31
I have a question: the original poster mentioned that the upper flow velocity limit for vortex flow meters is 10 m/s. So, does that mean the range of 10–70 m/s typical for gases not meet this requirement?

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