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The DCS sends a signal to open the valve fully, but it only opens halfway on site – what’s the problem?

2012-04-18View Original

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Is it a problem with the locator, or something else? What are the possible faults?
Reply #22012-04-18
One option is to re-tune the locator; nowadays, locators usually come with an automatic tuning function. Another thing is that if it’s the wind valve that’s opening, check whether the wind pressure is sufficient or if there’s a blockage in the air path.
Reply #32012-04-18
In short, first measure whether the output current of the card is 12, 20, or 4. If it is 12, then look for the cause within the system; issues such as range setting or limit settings could be the problem.
Reply #42012-04-18
Listen to me first; check the current signal first. If the output value matches the desired opening degree of the valve, then investigate the reasons on-site
Reply #52012-04-18
System reasons? Is it maybe the program that’s wrong?
Reply #62012-04-18
Regarding hardware, are there any other potential issues? It would be best to list them
Reply #72012-04-18
First, clarify what kind of valve it is and what signal the DCS provides Is it AO or DO?
Reply #82012-04-18
1. Measure on-site to check whether the signal is consistent with the DCS full-open signal; 2. If the signals are consistent, check whether the transmitter and actuator are stuck ; 3. Check whether the gas and electrical circuits are in good condition ; Thank you. I’m not sure if it can meet your requirements ;
Reply #92012-04-18
1. First, measure the current output to the locator to see if it matches the signal provided by the DCS 2 Check whether the output pressure of the positioner meets the working pressure requirements of the cylinder 3 Check if the cylinder is leaking air Has the connecting part fallen off? 4 If everything else is fine, then it’s possible that the valve core is stuck.
Reply #102012-04-18
1. Check the valve setting: determine what opening degree corresponds to 4-20 (assuming the DCS output is 4-20 MA) milliamps. 2. Adjust the valve for self-tuning. 3. Check if the pressure is sufficient; try increasing it

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