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Considering the cost management of coal chemical enterprises from the perspective of internal control

2019-05-13View Original

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  With the continuous development of the coal chemical industry, competition within this sector is intensifying. To achieve sustainable growth, companies must focus on cost reduction; in other words, coal chemical enterprises need to take effective measures to control the costs associated with production and management. By implementing comprehensive cost management, they can improve their financial management capabilities, increase their cost-profit ratio, and thus enhance their economic performance, laying a solid foundation for steady development.   I. Difficulties in cost management of coal chemical enterprises Financial management in coal chemical enterprises plays an irreplaceable role in improving the economic efficiency of these enterprises and promoting their development. However, an analysis of the current financial management situation in coal chemical enterprises reveals that there are still some issues that need to be improved.   (1) The enterprise management system is imperfect, resulting in difficulties in carrying out cost management. The management approach in coal chemical enterprises focuses on ensuring safe, stable, and high-volume production of products; in practice, it is primarily aimed at resolving various issues related to processes, equipment, instruments, and safety that arise during production. In the various management systems and regulations of coal chemical enterprises, the boundaries of professional responsibilities are clearly defined; however, the concept of cost control often fails to be reflected in the actual business and production processes. Moreover, it is difficult to integrate relevant control measures and follow-up procedures with these business and production workflows.   (II) The production processes in coal chemical enterprises are lengthy, and there are inconsistencies in the methods used for cost collection, accounting, reporting, and evaluation; therefore, coordination across different stages needs to be continuously improved. The production of coal chemical products is a complex process that involves multiple steps. Taking the Baotou coal-to-olefins project as an example, this integrated facility comprises eight major units and eighteen smaller components, including a coal gasification unit, a methanol plant, an MTO unit, a polypropylene plant, and a polyethylene plant. It is difficult to effectively control cost collection, accounting, reporting, and evaluation, and there are significant challenges in coordinating efforts among various parties. Cost responsibilities within the company are not clear, leaving employees with neither pressure nor motivation to manage costs. Costs focus on post-analysis; it is also necessary to establish target costs for predictive and decision-making controls in advance.   II. Some Thoughts on Implementing Cost Management in Coal Chemical Enterprises Comprehensive cost management in coal chemical enterprises involves a series of actions taken by these enterprises based on their strategic goals, with the aim of improving their cost structure. It entails adjusting the value creation processes from a broader perspective, motivating employees, and ultimately enhancing the level of financial management within the enterprise. To implement a comprehensive cost management strategy within coal chemical enterprises, one can start from the following six perspectives.   (1) Restructure and optimize the management framework to strengthen the company’s responsibilities in financial cost management. Coal chemical enterprises should actively establish a cost management leadership team, mobilizing the enthusiasm of all employees within the company to participate in comprehensive cost management. Company leaders should serve as the team leader, while deputy leaders, relevant production management departments, the finance department, and heads of production units should act as team members, working together to organize, supervise, coordinate, and evaluate comprehensive cost management efforts. There should also be a conscious shift in cost management from traditional cost accounting to true cost management. It is worth noting that the department responsible for cost management should be the finance department. This department should consciously focus on tasks such as production planning, statistics on materials and energy usage, cost accounting, and cost analysis and evaluation. Other departments should assist and cooperate with the finance department in the course of business operations and product production; only in this way can the functions of comprehensive cost management be better fulfilled, and management efficiency can be improved.   (II) Establishing an enterprise’s financial cost control system in conjunction with production management To build a cost control system for coal chemical enterprises, it is necessary to include three aspects: budgeting, accounting, and evaluation. Coal chemical enterprises produce a wide variety of products, and their management processes are highly complex. Therefore, it is necessary for them to take full account of their actual conditions as well as the advantages in their production processes, and to establish reasonable cost control measures to ensure consistency in cost collection, accounting, reporting, and evaluation. Enterprise production centers should, based on an analysis of their own specific conditions and characteristics, establish an internal responsibility accounting system that can be linked to financial accounting. Starting from the fundamental aspects, this system should delegate cost accounting responsibilities to lower-level units, improve the ability to share cost management information among departments, and ultimately achieve the goal of optimizing and coordinating departmental financial management activities.   (III) Create financial cost management reports suitable for enterprises Establish enterprise financial cost management reports that go beyond the scope of traditional financial accounting data, by combining business indicators with corporate financial indicators; such reports should include both cost management statements and cost management analyses. A cost management report for coal chemical enterprises should be able to fully reflect the cost characteristics of the enterprise, as well as cover a range of aspects related to production, investment, management, etc. It must meet the needs of management by providing them with evidence to support their management decisions. It fully reflects changes in cost levels, measures the differences between budget targets and the figures achieved in the same period of the previous year, properly analyzes the factors affecting fluctuations in a company’s costs, and ultimately enables effective cost control.   (IV) Building a high-quality financial management team Financial staff should shift from a role focused on accounting to one focused on management. Accountants in coal chemical enterprises must receive training on production processes and energy and material balances, so as to enable them to have a better understanding of actual production conditions, which facilitates the design of cost accounting methods as well as the management of cost budgets. Spread business management concepts to the financial management department, ensuring that every finance professional masters them; broaden the horizons of these professionals, enhance their ability to consider the big picture and take a comprehensive approach to their work; enable them to carry out their tasks from the perspective of corporate value management; and cultivate a team of finance professionals for coal chemical enterprises who are principled, highly skilled in their duties, and familiar with production processes.
Reply #22019-05-13
Production and operation management needs to develop in a more detailed and scientific, systematic manner in order to meet the requirements of environmental friendliness and resource conservation, and to achieve continuous improvements in efficiency

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