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Some installation suggestions for steam flow meters

2018-05-14 View Original

Thread Content

  Today, our factory’s technical specialist will guide you through some of the requirements for installing steam flow meters: 1. Steam flow meters must be installed on horizontal straight steam pipes; if the steam pipes are vertical, a horizontal bypass pipe should be provided. The inlet side of the flow meter should have a straight pipe section of 10–15D (where D is the inner diameter of the pipe), while the outlet side should have a straight pipe section of 5–10D. The inner diameter of the pipe must be identical to the nominal diameter of the flow meter.   2. When the actual diameter of the steam pipeline does not match the nominal bore of the steam flow meter, in addition to ensuring the length of the straight sections before and after the flow meter, a flare should be installed at the connection point between the larger and smaller pipes.   3. The flow direction of the steam in the steam flow meter must be consistent with the direction of the arrow on the meter body; moreover, during installation the indicator must be positioned below the pipeline, with the dial plane of the indicator perpendicular to the ground.   4. For wet saturated steam with a high moisture content, the flow meter should be installed downstream of the trap in order to discharge the liquid phase fluid.   5. A pressure gauge should be installed at the interface of the flow meter and the pressure gauge, or on the straight pipe section on the inlet side of the flow meter, so that the pressure compensation mechanism of the flow meter can be adjusted based on the pressure value.   6. Adjust the pressure compensation device of the steam flow meter so that the actual operating pressure of the steam matches the calibrated pressure of the flow meter. During adjustment, open the rear cover of the indicator, loosen the nut, rotate the scale tube so that the pressure indication markings on the dial align with the corresponding pressure indication markings on the scale, then tighten the nut and replace the rear cover.   7. Before operating the steam flow meter, the fill tank must be filled with damping fluid. The four bolts at the water inlet and outlet on the water filling tank can be unscrewed; water is poured in through the inlet, and once it is confirmed that the liquid flowing out of the outlet contains no yellow rust or contaminants, the bolts at the outlet are tightened. Continue to fill with water until water overflows from the filling port, and once it is confirmed that there is no gas in the water tank, tighten the bolts of the filling port. The damping fluid in the reservoir must be filled to the top; otherwise, it will affect the measurement accuracy and damage the internal components of the flow meter. Tap water is generally used as the damping fluid. When the temperature around the flow meter is below zero degrees or when the device is used intermittently, the damping fluid needs to be protected from freezing; for this purpose, a 5% glycerin solution is used as the anti-freezing damping fluid. The damping fluid should be drained when the device is not in use.   Flow metering is one of the components of measurement science and technology, and it is closely related to the national economy, national defense construction, and scientific research. Doing this job well plays an important role in ensuring product quality, improving production efficiency, and promoting the development of science and technology. Especially in today’s era of energy crises and increasing automation in industrial production, the significance and role of flow meters in the national economy have become even more evident.
Reply #2 2018-05-14
I can’t quite understand it; the flow meters used to measure steam include vortex flow meters and differential pressure type flow meters. You haven’t made any distinction at all.
Reply #3 2018-05-14
Thank you to the original poster for sharing! In fact, many people pay more attention to the calculation and selection of flow meters, while paying less attention to the installation conditions. The reason why many flow meters don’t function properly is not due to a problem with the flow meters themselves, but rather to issues related to their installation.
Reply #4 2018-05-14
When choosing a vortex flowmeter, it is necessary to select a transmitter with temperature and pressure compensation to achieve more accurate measurements
Reply #5 2018-05-15
You need to specify what type of flow meter you are using – am I using a mass flow meter?

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