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How to deal with severe smoke containing catalyst?
This indicates that the centrifuge has low efficiency and results in fine particles of catalyst; an analysis should be conducted starting from the catalyst itself and the efficiency of the centrifuge
It involves shutting down the plant for major repairs, repairing or replacing the cyclone separator – what a huge project. :L
Confirm that there is a leak in the flue gas system; if a smoke extractor is available, it must be shut down immediately. Then carefully analyze the reasons for the leakage; if it is due to equipment issues such as damage to the centrifugation system or internal components, there’s no point in continuing – stop the machine right away.
If the catalyst content in the flue gas is high, and the three-spin recovery system works well, then it’s possible to continue using it. If the three-spin system isn’t effective, and the flue gas entering the flue gas processor contains a high level of catalyst dust, then it will be necessary to remove that flue gas processor
Find the cause; if the agent leakage is severe, stop work
Analyze the particle distribution of the balance agent to determine whether the cyclone separator is damaged.
First, analyze the particle size distribution of the three-spin catalyst to see if there is a problem with the regenerator centrifuge. If the issue is severe, the centrifuge will need to be replaced; if there is no problem, then it’s the three-spin catalyst that has an issue