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The shaft of the granulator has broken; the cause is unknown. I hope experts can offer some guidance

2018-01-02View Original

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As shown in the diagram, this shaft has lasted about a week, while the previous shaft only lasted half a month. Initially, it was suspected to be a quality issue, but it seems that the problem lies not with the shafts themselves.
Reply #22018-01-02
The load is too large, exceeding the shaft’s bearing capacity. First, check whether the material selection is appropriate and whether it is made from low-quality materials; second, verify whether the shaft diameter is reasonable!
Reply #32018-01-08
Stress concentration; fracture occurs at the step, with a clean fracture surface.
Reply #42018-01-09
Is it because the edges at the steps don’t have rounded corners?
Reply #52018-01-09
Granulator? That’s too general – is it a polyethylene plant? Polypropylene plant? Which manufacturer produced it?
Reply #62018-01-10
The material appears to have an issue based on the color of its end face

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