Thread Content
Let’s give praise and support to the achievements made in China’s chemical engineering technology and equipment; your participation in discussions is the greatest encouragement. **********************【Ten Years of Progress in Chemical Engineering Equipment】A continuously updated summary post is available; feel free to join the discussions: https://bbs.hcbbs.com/thread-3576046-1-1.html ***************** On May 16th, with the successful installation of the world’s largest ethylene oxide/ethylene glycol (EO/EG) scrubber tower, the Zhongsha Gulei Ethylene Project – Fujian Province’s largest foreign-invested project to date – reached a crucial milestone in its construction. At the project site, the EO/EG scrubber towers rise like silver dragons in the center of the area, with dozens of steel cables firmly holding this massive structure in place. With the commander’s order, the last foundation bolt was precisely inserted into the anchor plate and hydraulically tightened, marking the completion of the lifting process. The device weighs over 2,560 tons and is 109 meters long; with its additional fittings in place, its total lifting weight reaches 3,250 tons, setting a record for tower structures of this type worldwide. To ensure the proper installation of the key tower vessels, the project management team has established a 24-hour response system to guarantee seamless coordination between design, procurement, and construction, while maintaining full control over quality, safety, and schedule ; Contractors, patent holders, manufacturers, and the project owner’s team work together efficiently to continuously pursue technological advancements and optimize solutions, ensuring timely and high-quality delivery ; The special task force for major projects in the Gulei Development Zone coordinates the efforts of maritime authorities, public security agencies, transportation services, and power supply entities to ensure close cooperation, and prepares various emergency plans in advance to facilitate the safe arrival of large-scale equipment at the port and into the factories ; EPC, construction, and supervision teams work in close coordination through daily meetings to ensure that issues such as technical challenges and personnel allocation are resolved without delay” ; More than 300 construction workers, along with 24 pieces of machinery, worked in shifts, at different times and in a coordinated manner to accelerate the progress of completing the construction ; The hydraulic lifting equipment used for lifting was delivered to Gulei well in advance, and its assembly was completed 40 days earlier than scheduled... Sinopec No. 10 Construction Co., Ltd., which has over 2,000 years of experience in constructing petrochemical and energy facilities, is the contractor responsible for building the EO/EG plants. “In the face of construction challenges such as large project scales and limited site space, the company established a dedicated leadership team and set up on-site command posts to coordinate resource allocation as well as ensure safety and quality control. ”Pan Chongjun, the project manager of the company, explained that before installing the washing tower, the construction team carried out 4 rounds of planning. By using 3D modeling technology, they determined every step of the process as well as the personnel and machinery required for each task. The time needed to coordinate the various steps, which used to take 2 hours, was reduced to half an hour after optimization, thereby increasing the overall construction efficiency by nearly 30%. “This lifting operation was carried out using a 5,000-ton gantry hydraulic lift and a 2,000-ton tail crane; the 5,000-ton gantry hydraulic lift used for the main lifting task is one of only two units of its kind in the world. ”Chen Tao, project manager at Sinopec Heavy Lifting and Transportation Engineering Co., Ltd., said that the entire process of assembling and disassembling this \"major national equipment\" takes nearly 70 days. After the equipment is assembled, the team conducts multiple inspections daily of parameters such as its verticality, levelness, and tightness, keeps detailed logs, and prepares operation summaries to ensure that the lifting operations are carried out accurately. “As the core unit of the project, the EO/EG unit is characterized by complex technology and tight deadlines. The scrubber tower achieved the remarkable feat of being fully equipped in 25 days, boosting everyone’s confidence. ”Xiong Fengming, deputy general manager of Sinopec Shanghai Engineering Co., Ltd., said.