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A brief discussion on the maintenance methods for flexible chain drive devices

2020-06-24View Original

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The flexible chain drive mechanism is an essential component in modern indoor material handling systems, particularly in flexible chain conveyors. Today, the manufacturers of such drive mechanisms will discuss the various problems that can arise on the production lines for these mechanisms, as well as the methods available for their repair. Two main methods for repairing flexible chain drive systems: The synchronous repair method for flexible chain drive systems: During production, if a fault is detected, it is preferable not to carry out repairs but to adopt maintenance measures instead. Keep the production line running through the holidays by gathering maintenance workers and operators to fix all issues simultaneously. The equipment was operating normally for full production on Monday. Partial repair method for flexible chain drive units: If there are major issues with the automated production line, the repair time is long. The synchronous repair method cannot be used. At this time, taking advantage of holidays, maintenance workers and operators are gathered to repair a certain part. Wait until the next holiday to repair the other part. Ensure that the automated production line does not stop operating during working hours. Additionally, try to use a preview method in management. A timer is installed in the device to record its operating time; by applying wear patterns, the wear of vulnerable components can be predicted, allowing those components to be replaced in advance and thus preventing failures. Ensure the production line operates at full capacity. Maintenance of the flexible chain drive system: The electrical circuits, pneumatic systems, hydraulic systems, as well as the mechanical transmission components (such as guides) should be inspected and cleaned before and after each shift. During the operation of the flexible chain drive mechanism, inspections should be carried out; random checks should be performed on key areas. Any abnormalities detected must be recorded, and minor issues should be resolved before or after shifts (in a short amount of time), while for major issues, spare parts should be prepared in advance ; The flexible chain drive units are shut down for maintenance across the entire line; a plan is made for replacement of wear-prone parts, which are replaced in advance to prevent problems before they occur.

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