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Brief Discussion on Precautions for Disassembling Flexible Chain Conveyors

2020-10-19View Original

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Flexible chain conveyors are a commonly used conveying device in modern production; this type of equipment **reduces labor intensity and improves production efficiency**. Among them, flexible chain conveyors have a wide range of applications; their turning devices enable spiral turning, horizontal turning, vertical turning, combined turning, and movement with changes in slope. In a flexible chain conveyor system, when the conveying path includes turns, multiple belt conveyors are used in sequence, or large-radius bends are necessary in the conveying route, a chain plate conveyor direction-changing system is suitable, as it helps to save labor, electricity, equipment, and control components. Turning angle of flexible chain conveyor: 0° to 180° is achievable; bandwidth: 44mm to 1500mm; resistance coefficient: K=1.08 to 1.12. It is an important device in flexible chain conveyor systems, and an essential component for conveyors; therefore, after being used for a certain period of time, the flexible chain needs to be disassembled for maintenance. Since we are talking about disassembly, there must be techniques for doing it. Understanding the disassembly techniques is essential to complete chain removal safely and smoothly. Below, the editor will introduce several points regarding the disassembly of flexible chains; I hope everyone will keep them firmly in mind. 1. Rotate the flex chain to position the piston at the top dead center of compression, aligning the timing marks on the camshaft and crankshaft sprocket. There are two timing marks on the camshaft sprocket: one is the timing mark when the first piston is at top dead center, at which point both the intake and exhaust valves are closed; the other is the timing mark when the second piston is at top dead center, again with both the intake and exhaust valves closed. It is essential to determine which cylinder’s piston is at the top dead center of compression. 2. Remove the bolts from the camshaft sprocket, and take off the timing chain and the camshaft sprocket. 3. Install the timing flexible chain on the camshaft sprocket, secure the sprocket so that the chain hangs down, and align it with the timing marks on the camshaft and crankshaft sprockets. Align the positioning pin hole on the sprocket with the positioning pin hole on the camshaft, then install the sprocket on the camshaft. The tightening torque for the camshaft sprocket bolt is 20 N. 4. Turn the crankshaft two full turns and check whether the engine timing marks are aligned. If the timing marks are not aligned, follow the above steps to remove the flexible chain again. With the rapid development of the industry, flexible chains are being used more and more widely; more people are coming into contact with them and learning about them. However, the techniques for disassembling and using them need to be firmly remembered by every worker. Proper operation and use are necessary to ensure the stable functioning of the equipment, thereby enabling more consistent work efficiency.** The main advantages of flexible chain conveyors include cost savings: it reduces the investment required for equipment such as the drive unit, tail end unit, and electrical control systems. Reduce staff: No need for dedicated personnel on duty, which reduces the number of job positions and increases safety levels. Energy savings: This device requires no power, reducing the required installation capacity and saving a significant amount of electricity. Reduce costs: This device has a simple structure, which saves time, electricity, and labor, **thereby reducing operating costs.

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