【Ten Years of Rapid Development in Chemical Processing Equipment】Overall spin-formed pure titanium disc head with I.D. 4000*14, 1178–2022

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This post was last edited by Desert Fish on 2023-10-11 at 07:43. Looking back at the ten-year development of chemical engineering technology; praising the prosperity and strength of modern China. This is just a starting point – more participation will make it more lively. HAICHUAN becomes even better with you here. [Ten Years of Development in Chemical Engineering Equipment] – a continuously updated summary thread; feel free to join the discussions: https://bbs.hcbbs.com/thread-3576046-1-1.html. Enhance quality awareness and promote high-quality development. ----------------------------------------- The large-diameter pure titanium heads were successfully manufactured through integral spinning. In December 2021, the disc-shaped heads with an inner diameter of 4000*14, made of SB-265 Gr.2 (pure titanium), manufactured by Shenzhou Head, were delivered successfully. This head is used in chlorine dioxide generator systems and constitutes a key component of such systems; it was shipped to Finland along with the equipment. The traditional manufacturing processes and methods for such end caps involve molding, which requires high-quality molds to ensure the quality of the end caps after molding. This approach entails long waiting times for mold production as well as high manufacturing costs. Additionally, the material must be stretched multiple times during the molding process to produce the final product, which increases the difficulty and risks associated with pressing the end caps into shape. Faced with this challenge, the leadership of Shenzhou Company attached great importance to it and immediately began preparations. They assigned top talent to the task, and under a model of collaboration among the \"iron triangle\" and resource sharing between the two locations, they acted swiftly to form a process technology team. Meanwhile, leveraging the investments made in large-scale project construction and the improvement in equipment capabilities, they pursued innovative approaches, took into account the current production situation and its characteristics, and conducted numerous discussions and studies. Ultimately, they developed new technologies to replace the traditional manufacturing processes, achieving spin forming as an alternative to conventional molding. Throughout the entire spinning manufacturing process, in order to maintain high standards for the dimensions and performance of the end caps, process engineers and technical specialists monitored the progress at every stage, addressing the challenges that arose during various processing steps. In particular, attention was paid to controlling the diameter during the spinning process; this was achieved by combining the experienced skills of the production staff with real-time monitoring by the process engineers. Through their joint efforts, the production of the products was completed successfully. Not only were the difficulties associated with thin walls and large diameters overcome, but the requirements of customers regarding short delivery times, reduced production costs, as well as high standards for product surface quality and dimensional accuracy were also met. This has added another significant contribution to the high-end, specialty products manufactured by Shenzhou.