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The concentration process of spent sulfuric acid is not working well

2019-02-19View Original

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Within the company, negative-pressure multi-effect evaporation is used to concentrate the electrolyte in the batteries; since the electrolyte contains a high amount of metal ions, crystalline deposits have formed inside the heat exchangers, severely impairing heat transfer. Now consider two aspects: 1. Install a filtering device in front of the system to remove impurities from the sulfuric acid in the electrolyte ; 2. Add scale inhibitors to the system to slow down the formation of scale that adheres to the equipment. I hope the seniors can give me some advice. Those who are involved in manufacturing related equipment or chemicals can also get in touch with me.
Reply #22019-02-19
Well, system pretreatment is like treating the symptoms only; but at present it’s not clear what kind of filtration can be used to effectively remove metal ions.
Reply #32019-02-19
Try using a magnetic filter? I used it before in a magazine on slurry filtration of metals; I’m not sure whether metal ions can be filtered out
Reply #42019-02-20
It is difficult to achieve satisfactory results with either estimation method; the heat exchanger gets clogged by crystalline deposits, and the key lies in whether the design of the evaporator is reasonable
Reply #52019-02-22
At first, I planned to change our plug-type filter to a tubular type, but I thought that would only provide a temporary solution, as crystallization would still occur on the surface of the tubes.
Reply #62019-02-22
I haven’t come across this type of filter before; I’d like to learn more about it first. Thank you. Have you used this type of filter before?
Reply #72020-02-15
Have you considered using resin to remove metal ions?
Reply #82020-11-11
Our company specializes in solving the challenges associated with the chemical cleaning of calcium sulfate composite scale
Reply #92020-12-02
First, metal ions need to be removed. Our company has cases where we handled this in exactly this way; you can get in touch with me

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