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1. Identification of the winding sampling cycle for stator winding machines. Suppose that during the commissioning process, it is observed that the winding arrangement of the stator winding machine exhibits a clear pattern of stopping at each stage; within each stop period, the movement time is very short while the stop time is long, resulting in inconsistent tightening levels. It is possible to consider reducing the sampling period to twice the PLC scanning period and continue with debugging; it was found that the cable can be moved smoothly without any pauses, and the cable becomes tighter as a result. 2. Setting of the cable servo capability of the stator winding machine: The follow-up ability of the cable servo is adjusted through the parameter settings of the servo drive. The larger this parameter value, the smaller the execution error of the orientation command, and the stronger the tracking capability ； However, this value is considered too large. Active stator winding machines are prone to vibration; therefore, the setting of this parameter value must take into account both the machine itself and the tracking of the position command. 3. Alarm handling for the winding servo drive of the stator winding machine: During debugging, the servo drive of the active cable of the winding robot often displays fault alarms. The reason is usually abnormal communication between the encoder and the servo drive. After powering down the servo drive, reconnect connector CN2 between the encoder and the servo drive. After powering on again, the fault was resolved. 4. Overvoltage alarm for the inverter of the stator winding machine’s main shaft: Each time the stator winding machine comes to a stop, an oL overvoltage alarm is generated on the control panel. The input voltage was measured with a multimeter and found to be normal; therefore, the problem lies in the deceleration time setting of the inverter. In order to minimize inertia during shaft stopping, the deceleration time of the inverter will be very short, which causes the frequency of the inverter to drop sharply before the stop signal is issued. The synchronous speed of the motor is also very low; in motors with high inertia, the actual speed of the windings exceeds the synchronous speed. The wound rotor motor operates in generator mode, causing an overvoltage alarm to be triggered by the inverter. Through actual testing, the deceleration time set for this system is 0.5 seconds, which allows for minimizing the inertia of the stator winding machine during deceleration and ensures that no overvoltage alarms occur. 5. Tension during winding: The tension of the round wire during winding is adjusted by the number of turns on the slackening roller. When winding finer round wires, if the tension level is not adjusted properly, it will cause the thin wires to stretch and have their insulation damaged. In the case of paint peeling, the manufacturer should determine the appropriate number of turns for different wire diameters. 6. Tension during winding: The tension adjustment of the winding machine when winding flat wires is achieved by adjusting the air pressure of the disc brakes. We should also determine the air pressure corresponding to different line widths. Founded in 2007, HeliSi is a leading provider of intelligent equipment solutions for the automotive electronics industry in China. Its industrial park covers an area of 16,000 square meters, and it employs over 400 people, including more than 130 mid-to-senior level engineers. It has a modern assembly workshop spanning 10,000 square meters, capable of supporting 40 fully automated production lines simultaneously. To date, the company has established branches in Chengdu, Dalian, Ningbo, and Suzhou. The company is primarily engaged in the research, development, production, and sales of intelligent manufacturing equipment, providing high-end equipment and smart factory solutions for industries such as electric drives, electronic controls, electrical components for new energy vehicles, as well as precision electronics.