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How offices can use the seven 5S management tools for on-site improvement

2018-04-24View Original

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  Still troubled by a messy office desk that makes it hard to find things every time? Don’t worry; the seven tools of corporate 5S management are here to help you. So, how exactly can the seven 5S management tools be used to improve the work environment and boost efficiency? Huatianmou 5S management consulting consultants tell you: 1. On-site inspections – On-site inspections and targeted photography are mainly used for sorting, organizing, and cleaning activities. The key points of its implementation are: recording the problem → making improvements → recording the results after the improvements.   On-site inspections are carried out by the 5S implementation team, department heads, or 5S representatives; under the leadership of committee members or company executives, they conduct inspections throughout the entire company, identify problems in the production areas, and require that these issues be rectified within a specified time frame. This approach of conducting inspections to identify problems plays a very positive role in advancing the 5S initiative during its initial stages, when employees do not yet have a strong awareness of problems.   The tasks to be completed for conducting an inspection to identify problems are as follows: (1) Identify the problems present on site.   (2) Provide guidance on methods for improvement.   (3) Conduct on-site coordination for resolving cross-departmental challenges.   (4) Agree with the head of the department on the timeline for implementing the improvements.   (5) Supervise the implementation of improvements for the identified issues.   II: Fixed-point photography After printing the two photos taken before and after the improvement, they need to be compared. The two photos should be attached to an A4-sized sheet of paper, along with necessary written descriptions of the conditions before and after the improvement. The improvement examples summarized through targeted photos are displayed on the 5S bulletin board; this not only boosts the sense of achievement among the employees who carried out the improvements but also clearly shows other employees what is good and what is not, thereby enhancing everyone’s awareness of problems.   III: Problem Ticket Campaign The Problem Ticket Campaign is applicable throughout the entire process of the 5S campaign.   Formulate implementation methods for the activities: Clarify the issues and the scope of those items to be inspected. Issue tickets are used to identify problems within the 5S initiative, such as unnecessary items piled up in the work area, items that are not neatly arranged, dirty equipment, and damage to facilities such as floors, walls, doors, windows, tables, and chairs. The issues identified in a problem ticket should be specific and clear, solvable, and the solutions should also be specific and clear.   Management of issue tickets: The implementation committee should first designate the personnel who will conduct on-site inspections and issue issue tickets; generally, these individuals should be members of the implementation committee, heads of various departments, 5S representatives, and others with a good understanding of 5S. Do not decide arbitrarily who should participate; having anyone available to take part is not serious at all, and it will have a negative impact on the event. When issuing question sheets, the promotion committee shall register them based on the management number of the question sheet. When issuing question sheets, the issuer must register each one to ensure that all issued question sheets are traceable. After completing the solutions to the issues, the person responsible for those tasks should return the issue tickets to the issuer, so that the progress in resolving the issues can be verified and the outcomes of the efforts carried out can be summarized.   Way to carry out the activity: The question ticket activity can be conducted on a long-term basis, or it can be carried out on a short-term basis in the form of a \"Question Ticket Activity Month\" or similar.   Coordination before the event: Effective mobilization of the participants and department heads is necessary before the event begins, and this mobilization is usually carried out through meetings.   The purposes of the mobilization meeting are to help department heads adopt an open mindset ; Specifically outline the methods for carrying out the activity, the activity plan, and the timeline requirements for collecting problem tickets ; Agree on the activity goals.   IV: Source identification and measurement activities Primarily used for cleaning activities; the implementation points include: ① Identifying the difficult issues related to source identification. ②The implementation plan is formulated and countermeasures are put into effect.   After the issue-ticket system has been in use for a while, the vast majority of problems can be effectively resolved, but there are still a small number of difficult issues and their sources that cannot be addressed immediately. To address these difficult issues, chronic problems, and their sources, it is necessary to carry out planned countermeasure activities, which are known as source-control activities.   5: Paint Warfare Reasons for paint warfare Paint warfare is mainly used in cleaning operations. The key points of implementation are thorough cleaning, repair and restoration, and comprehensive painting, in order to create a fresh and pleasant working environment, bringing old facilities, equipment, and tools back to like-new condition and boosting employees’ confidence.   During the cleaning phase, the usual practice is to carry out a thorough cleaning, cleaning both visible and invisible areas. However, merely achieving this is not enough, because in most cases, work sites with poor 5S management often suffer from issues such as worn-out facilities, equipment surfaces covered in rust, and peeling paint on the floors and walls. Simply cleaning up is not enough to solve such problems; as a result, since no convincing results can be seen, employees’ enthusiasm for participating in 5S activities will not be maintained.   Experience tells us that in projects that require repair, most of the problems stem from damage to floors, walls, doors, windows, ceilings, the surfaces of machinery and equipment, as well as other items, due to aging and neglect. The best way to solve such problems is to carry out a “painting operation,” by applying paint on one’s own to completely transform the appearance of the site.   6: Red Card Campaign The so-called Red Card Campaign involves identifying problem areas in the factory and placing red cards on them, so that everyone can see them at a glance and thus take proactive steps to make improvements, achieving the goals of sorting and organizing.   The role of red cards: (1) To clearly distinguish between necessities and non-essentials, thereby enhancing the awareness and sense of improvement among each employee.   (2) The red card indicates the deadline for improvement, making it easy to view.   (3) Draw the attention of the responsible department to promptly remove unnecessary items.   7: Kanban Management The red-card system is designed to help people identify what is essential and what is not, so that unnecessary items can be dealt with.   The Kanban system is designed to help everyone understand the proper way to manage essential items, so that they can be retrieved immediately when needed, resulting in zero search time.   Kanban management and the red card method complement each other; without one of them, the effectiveness of sorting and organizing is greatly reduced.

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