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On the Approaches to Safety and Environmental Protection Management in Chemical Enterprises

2019-06-20View Original

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  Chemical production is characterized by flammability, explosiveness, toxicity, strong corrosivity, operation under high temperature and pressure, and complex production processes. Slight carelessness can easily lead to fires, explosions, and environmental pollution incidents, resulting in significant tangible losses (economic and property damage) as well as intangible losses (reputational harm). Therefore, ensuring safe production in enterprises is not only related to the normal operation of these enterprises and the safety of their employees, but also to the survival and development of the enterprises as well as the stability of social order.   I. External Environment  Proactively maintain contact and communication with departments such as the Work Safety Supervision Bureau and the Environmental Protection Bureau. While fulfilling the daily tasks of these departments, strive to build good working relationships with them as well as with the relevant personnel. Stay informed about the latest regulations, rules, and requirements issued by these departments, understand their implications, and create a favorable external environment for the development of new projects and the day-to-day management of the company, thereby enhancing its reputation.   II. Internal Management   1. Establishment of safety and environmental protection management organizations   A leading group for work safety and environmental protection shall be formed, consisting of the company’s top executives, department heads, and other relevant personnel. This group is responsible for studying, coordinating, and guiding major issues related to work safety and environmental protection within the company, organizing important activities in these areas, and overseeing the company’s efforts in these fields. Meetings are held quarterly to review work related to safety production and environmental protection, as well as to address any issues in these areas.   Establish a three-level safety and environmental protection management network at the company, workshop, and team levels. Establish a safety management system in which workshop supervisors and team leaders serve as part-time safety and environmental protection officers.   Team leaders play a key role in a company’s management system; tasks related to safe production and environmental protection must be carried out and completed by them. Therefore, it is crucial to focus on developing team leaders and improving their capabilities.   2. Improve the safety production responsibility system and relevant management regulations. Enhance the company’s existing safety production responsibility system by incorporating requirements related to safety and environmental protection, ensuring that each position has clear responsibilities.   In accordance with relevant requirements such as the \"Standards for Safe Production in Hazardous Chemical Enterprises\" and the actual conditions of the company, the existing safety production management regulations shall be supplemented and improved to establish a comprehensive and practical set of safety production management rules and regulations. These regulations will be used to regulate employees’ behavior, ensuring that the company is managed in accordance with the law and that employees have clear guidelines and laws to follow in their daily work.   3. Training and education: New employees of the company receive safety training at three levels – the company level, the workshop level, and the team level. They are only allowed to take up their posts after passing the relevant assessments.   For those who have been transferred within the company or have been away from their posts for one year or more, safety training at the workshop or team level is provided; only after passing the assessment can they return to work.   For contractors: a safety agreement must be signed; all personnel must receive safety training before they can enter the site to carry out work, and they must pass the assessment before being allowed to do so.   Daily safety education: Regular training on safety production systems (including process discipline, site management, behavioral standards, etc.); knowledge and techniques related to safe production; operating procedures; as well as information on process safety (including data on the hazards of chemicals: physical properties, chemical properties and toxicity, emergency response measures, etc.).   4. Hazard identification Conduct regular or irregular safety inspections. The company should conduct inspections at least once a month, while the safety management department should do so at least once a week. The workshops and teams carry out daily inspections, and safety and environmental protection aspects should be addressed during shift handovers. Safety managers conduct regular inspections.   Form and content of the inspection: A comprehensive inspection that focuses on process discipline, equipment safety, site management, environmental protection, fire safety, etc.   Professional inspections focus on special equipment, electrical installations, mechanical equipment, safety facilities, fire and explosion prevention, etc.   Seasonal inspections involve conducting preventive checks on fire and explosion prevention, rain and flood protection, lightning protection, heat relief, wind protection, as well as frost and cold protection, in accordance with the characteristics of each season.   Daily inspections include routine checks carried out by teams within the workshops, as well as inspections conducted by management personnel. These inspections focus on aspects such as manufacturing processes, equipment safety, on-site management, environmental protection, and fire safety.   Holiday inspections mainly involve checking aspects such as safety, security, fire protection, preparation of production materials, backup equipment, and emergency plans prior to holidays.   A closed-loop management system should be implemented for the identified risks and issues: once such risks and issues are detected, a notice for rectification is issued (specifying the department responsible for the correction, the person in charge, the deadline for completion, and the corrective actions to be taken); after the rectification is carried out, a response is submitted; the completion of the rectification is verified; and finally, the relevant records are archived.   5. Equipment maintenance and repair, as well as safety in construction activities  Safety management is implemented for tasks such as maintenance and construction; a approval system for hazardous operations is established, covering activities like hot work, entry into confined spaces, temporary electricity use, work at heights, lifting operations, earthwork, and line cutting. A work permit system is in place to ensure that all approval procedures are strictly followed.   6. Environmental Management Process Management: Based on the material balance of products, statistics are kept and evaluations are conducted regarding the consumption of materials in each production shift, thereby improving the efficiency of material use and reducing material waste. This not only lowers production costs but also helps to reduce the generation of waste materials at the source.   Equipment management: Strengthen the maintenance of production equipment and environmental protection facilities to ensure high operational rates for production equipment, good condition of these devices, and effective performance of environmental protection facilities, thereby preventing any leaks or losses.   Technical management: Carry out proper environmental monitoring, establish records for such monitoring, collect data on the operation of environmental protection facilities, conduct regular analyses, adjust the operating parameters of these facilities in a timely manner, and provide a basis for the technical upgrading of such facilities.   Technological upgrades should be carried out on existing environmental protection facilities, such as installing negative-pressure exhaust hoods above equipment that generates waste gases, and equipping storage tanks for volatile materials such as carbon disulfide tanks with vent valves, in order to reduce uncontrolled emissions of gases.   7. Establishing a corporate safety culture A safety culture is a product of the development of corporate safety management to a certain level. Through the process of building a safety culture, all employees are guided to adopt correct safety attitudes and behaviors, thereby achieving scientific safety management and promoting the development of inherently safe enterprises.
Reply #22019-06-29
The approach should be clear; the key is to have specific, actionable methods.

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