How to manage spare parts efficiently in a factory, and how should warehouses be set up? What is the spare rate for vulnerable parts? What are the incentives?

As the title suggests: In factories, there are many wear and tear items, both in terms of variety and quantity. 1. Items used in moving equipment: machine seals, gaskets, bolts, lubricants (a wide range of types such as gear oil, turbine oil, white oil, hydraulic oil, loosening agents, etc.), pressure gauges, sealants, PTFE tape, small suction pumps, etc. 2. Items used in stationary equipment: flanges, gaskets, bolts, plugs, threads, various pressure tapping nozzles, various valves, heating furnace hoses of different specifications, loosening agents, etc. 3. Daily consumables: various types of gloves (for winter, summer, oil-resistant, heat-resistant, etc.), rags, rain boots, raincoats, quick connectors, masks, safety glasses, etc. 4. Tools for work: wrenches of different specifications (explosion-proof and non-explosion-proof), pipe wrenches of various sizes, screwdrivers of different types, vices, saws, rulers, searchlights, etc. 5. Equipment for gas, chemical, and radiation protection: gas filtering cartridges of various specifications. Question: 1. How is this managed in factories? 2. How is the warehouse set up? How many levels of warehouses should be set up? 3. How is the reporting, pickup, and use of materials managed? What are the procedures? 4. What is the spare parts availability rate for wear-prone components in stationary and moving equipment? How to use as a backup? 5. What incentives are available to reduce the need for replacing entire systems whenever there is a problem, to avoid trying to fix all issues by making a single replacement, and thereby to lessen unnecessary workload?

Level 2: Materials are divided into two categories – one is flammable, and the other, needless to say, is spare parts.

How is it managed, and what is the procedure?

Manage records and physical inventory, convert them into funds for dynamic inventory control, and keep excess funds in check. Send me your catalog to take a look.

Shanghai Henglin Environmental Protection Technology Co., Ltd. is a high-tech environmental protection enterprise that is a member of the Chinese Society for Environmental Sciences and specializes in the treatment of industrial waste gases. The company collaborates with organizations affiliated to the Japanese Photocatalyst Association to introduce Japan’s latest photocatalytic oxidation technology, which is used to effectively treat air pollutants such as organic volatile compounds (VOCs), odors, and industrial waste gases. The R&D team is primarily composed of professionals who returned to China after studying in the United States and Japan. They maintain ongoing collaborations with institutions such as Xiamen University and Shanghai Jiao Tong University, engaging in horizontal partnerships and technical cooperation. They possess many years of research experience in the fields of air pollution control and chemical engineering; they hold a certain technological advantage in the field of photo-oxidative catalysis, with purification capabilities that are on par with international standards. Shanghai Henglin Environmental Protection Technology Co., Ltd.
Headquarters: Room 808A, Building 1, LingZero Bay, No. 951 Jianchuan Road, Minhang District, Shanghai
Factory location: No. 1566 Muhu North Road, Linhai Industrial Zone, Fengxian District, Shanghai

For telephone inquiries:
In Shanghai: Manager Ye, 13681779595
Nationwide: Manager Lin, 13817776727
Landline: 021-64520105
Fax: 021-64520106

For online inquiries:
QQ: 2188722347
Email: 218877223472@qq.com
WeChat: hilinep