Detailed list of the seven major categories of \"three violations\" – please keep it!
Thread Content
NO.1 Operational violations: 1. Failing to present a safety work permit or wear a work badge when starting work. Working without completing the three-level safety training. 2. Smoking within the factory premises. 3. Working while under the influence of alcohol. 4. Non-specialized personnel performing specialized tasks. 4.1 Employees who do not possess special operation certificates engage in special tasks such as working with pressure vessels, lifting operations, filling liquid chlorine, gas cutting, and electric welding. 4.2 Drivers operate forklifts and loaders without special vehicle operation permits. 5. Safety measures are not implemented when maintaining equipment, and the maintenance begins. 5.1 Performing maintenance work when cleaning and replacement are not satisfactory. 5.2 Performing maintenance work without disconnecting from the system. 5.3 Removing flanges and valves without releasing pressure. 5.4. Equipment pipelines have not been purged, replaced, or blown out. 6. Equipment that has undergone shutdown for maintenance is put back into use without a thorough inspection. 7. During inspection and maintenance tasks, the power supply, water supply, and other energy sources of the equipment are not turned off to discharge residual energy; monitoring measures are not implemented, and no warning zones are established or warning signs are posted. 7.1 Personnel crossing the security area or security line arbitrarily. 8. Hidden hazards are discovered but not eliminated or reported; risky operations are carried out. 9. Operating the equipment without checking it beforehand, or proceeding with operation when the equipment is faulty or lacks complete safety devices. 10. Eating or drinking in production areas with toxins, dust, etc. 11. Conducting hot work without obtaining a hot work permit. 12. Performing work in a confined space without obtaining a Confined Space Work Permit. 13. Performing work at heights without obtaining a permit for working at heights and without wearing a safety harness. 14. Performing electrical operations without obtaining an electrical work permit. 15. Ground-breaking construction work was carried out without obtaining a ground-breaking work permit. 16. Conducting lifting operations without obtaining a lifting operation permit. The methods used for handling suspended loads and transported items violate the regulations. 17. It is strictly prohibited to disassemble or shut down equipment such as pipes, pumps, and valves that are connected to the system without obtaining an inspection work order. 17.1 Incomplete signatures or signatures made by others on various work permits. 17.2 Altering the names of the person in charge, the executor, and the supervisor on various work permits without authorization. 18. Using equipment with defective protective devices during operations. 19. Using mobile power tools without installed leakage protectors during work. 20. Do not pass under or stay near the boom or the load while the crane is in operation during work. It is strictly prohibited to stand or walk under areas where work is being done at heights. Throwing tools, materials, and other items up and down while working. 21. Failing to clean the work area in a timely manner as required; not disposing of waste and trash in the designated locations; leaving workpieces scattered about, which blocks passages. 22. Misusing on-site safety facilities or damaging on-site safety signs at will. 23. Failure to de-energize, test for electricity, ground, and post warning signs when maintaining electrical equipment. 24. The safety voltage lamps do not meet the specified operating voltage and requirements. 25. During gas welding operations, the safety requirements and proper distance for using oxygen cylinders and acetylene cylinders are ignored. 25.1 The distance between the oxygen cylinder and the acetylene cylinder is less than 5 meters, and the distance between the hot work point and the cylinders is less than 10 meters. 25.2 The oxygen cylinders or acetylene cylinders are not protected and are exposed to direct sunlight. 26. During the operation, the supervisor does not have the required certification, fails to implement safety measures, leaves his post without permission, and engages in activities unrelated to the work while performing supervision duties. 26.1 Start the work without conducting sampling and analysis of the Homework. 26.2 Performing guardianship without a guardianship certificate. 26.3. Operations are commenced without the on-site supervisor being present at the site. 27. Items are piled up around fire-fighting equipment, power distribution boxes, panels, and cabinets, violating the prescribed stacking distance rules. 28. Do not step over, touch, or wipe the moving parts while the equipment is in operation; do not step over conveyor belts, frame plates, or scrapers. 29. Do not use your hands as a substitute for tools. 30. Enable sealing or scrapping of equipment. 31. Do not throw objects while working at heights. 32. Climbing on objects being lifted, as well as walking or staying under the lifted objects or crane arms. 33. Process parameters exceed the specified limits. The machine operator failed to make adjustments in a timely manner after the process parameters exceeded the limits. 34. When using Class I handheld power tools, no residual current device was worn. Class III handheld power tools were not used when performing maintenance in a humid, enclosed container. 35. Mop the motor of the running pump and the pump base. 36. After measuring the cell voltage in the electrolysis workshop, the box cover was not placed back on the voltage meter. 37. The pressure was not relieved when the manhole of the resin tower was removed in the electrolysis workshop. 38. Excessive pressure was generated during the purging of the hyposodium pipeline, and the valve was opened too quickly, resulting in the rupture of the hyposodium pipeline. 39. Microcomputer operators casually silence or turn off audible and visual alarms that are not related to their own duties, and arbitrarily mute alarms indicating gas concentration levels on site.40. During winter, the falling-film evaporators in the electrolysis workshop are left unused without draining the water from them. 41. During the start-up and shutdown of the electrolyzer, the lock nuts were not tightened or loosened as required. 42. Explosion-proof lighting fixtures and equipment were not used in areas or spaces where flammable and explosive substances are present; instead, iron tools were used to strike the equipment. 43. When the feed inlet of the membrane-based nitrate removal centrifuge in the electrolysis workshop became blocked while it was in operation, an iron pipe was used to clean it. 44. The sludge pump at the wastewater treatment station in the caustic soda workshop was clogged. During the process of unclogging the pump, the equipment was not powered down. 45. When the sewing machine at the caustic soda receiving station in the caustic soda workshop breaks, do not stop the sewing machine or the conveyor belt for threading. 46. When tying bags at the flake caustic soda receiving post in the caustic soda workshop, the apron was left dragging on the conveyor belt. 47. Workers in the caustic soda workshop, who are responsible for receiving slurry caustic soda, sat on the protective cover of the conveyor belt motor to rest while stacking the material. 48. The personnel in the control rooms of various units place their walkie-talkies too close to their computers. 49. Pump with gloves. 50. Entering the intermediate tank area without registration and without eliminating static electricity. 51. Do not open and close valves abruptly, or use your foot in place of a handle. 52. The important valves at the site were not connected to the computer system, resulting in production fluctuations. 53. No ledger for blind flanges is maintained when installing or removing them. 54. Vehicles occupying fire lanes without a permit for occupying such lanes. 55. No long-length gas supply pipe was placed at the site during the tank cleaning operation in the PVC workshop. . 56. Personnel in microcomputer-related positions casually remove process interlocks. 57. The computer operator should place the water cup on the control desk. 58. Personnel in the packaging role use their hands instead of tools to seal cardboard. 59. When working in explosion-proof areas, do not use copper tools; instead, use iron tools for striking. 60. Use mobile phones inside explosion-proof areas. 61. Falsifying the results of data analysis. 62. The chromatography carrier gas was changed without turning off the chromatograph before starting the gas change. 63. Casually discarding toxic drug waste, and indiscriminately discharging waste liquids after analysis. 64. Analyze the use of expired reagents and standard solutions. 65. Plugging in or unplugging power plugs while hands are wet while using electrical equipment. 66. Personnel in analytical positions who have not yet been regularized are sent to the workshop to take samples separately. 67. Wipe the moving parts of the vehicle while it is in operation. 68. Loading and unloading staff operate delivery vehicles and forklifts without authorization. 69. After loading the vehicle at the loading station, jump down from the loading platform. 70. Workers at the loading and unloading stations fight on the vehicles used to transport goods. 71. After unloading at the loading/unloading station, workers jump down from the stack of goods. 72. Clear the area by directing the personnel responsible for draining water to leave the site. 73. When discharging slag at the acetylene generation station, no notice was given to the slag washing personnel, and the slag pit was not inspected during slag discharge. 74. The gas supply valve for the wind hammer at the acetylene generation station was not closed. 75. When replacing the valve gasket at the acetylene generation station, the gas supply pipe was not disconnected. 76. The waist drum ring oscillator was not powered off when the acetylene generation station was changed. 77. When it rains, the acetylene dust collector discharges lime and removes ash. 78. Mud from the wheels of the calcium carbide truck got into the calcium carbide storage room. 79. A foot-pedaled trolley is used for the acetylene slurry position. NO.2 Labor discipline violations: 1. Being late for work, leaving early, or being absent from work without reason. 2. Sleeping at the post, leaving the post, switching posts during working hours, occupying production phones for long periods, engaging in activities unrelated to production, and reading books that have no connection to production. 3. Inspections were not carried out in accordance with the requirements. 4. Operating without following the procedures or operation tickets. 5. Failure to detect or adjust when process parameters exceed the specified limits. 6. Employees leave their posts during working hours to order food outside on their own. 7. Engaging in pranks, frolicking, and fighting during working hours. 8. Strangers were not prevented from entering and exiting the factory building. 9. On-duty operators surf the Internet and play games on their mobile phones. 10. Changing positions without permission during working hours. 11. Chatting idly, eating snacks, or doing things unrelated to work during working hours. NO.3 Command-related violations: 1. Assigning personnel without the necessary safety qualifications to work, without taking into account the workers’ job types or technical levels when assigning tasks. 2. Production is organized without any work instructions, safety measures, or the creation of the necessary conditions for ensuring production safety. 3. Unauthorized modification of the approved safety technical measures. 4. Ignoring the systematic violations identified by employees and the measures proposed by technical staff to address such violations, and failing to organize their elimination. 5. Arbitrarily deciding to modify, remove, misappropriate, or deactivate safety devices and facilities. 6. Deciding to operate equipment in a faulty condition or beyond its capacity, without corresponding technical measures and safety safeguards, or forcing employees to work under risky conditions. 7. Failing to provide employees with the necessary labor safety and health protection equipment as required by regulations. 8. Ordering personnel to carry out operations without a clear identification of hazard sources in the workplace. 9. Those with occupational contraindications were not promptly reassigned to another job. 10. Issuing other instructions that violate laws, regulations, rules, standards, and procedures related to occupational health and safety as well as environmental safety. 11. Ordering to start the operation before the device meets the operating conditions. NO.4 Labor protection violations: 1. Wearing high heels, sandals, or slippers at the production site. Hard-soled shoes were worn for work at heights, while insulating shoes were not worn for electrical work. 2. Wearing tank tops, shorts, skirt pants, dresses, loose clothing at the production site, wearing headscarves, scarves, or having the upper body exposed, going bare-chested or barefoot, as well as other unsafe styles of clothing. Entered the position without wearing work clothes. 3. Failure to wear safety helmets within the factory premises. Wearing a safety helmet without fastening the strap, sitting on or pressing on the helmet. 4. Long hair that exceeds the neckline, worn loose or in braids, and entering the site without wearing a safety helmet or without securing the hair inside the helmet. 5. Failing to wear goggles or a face shield when there is dust or liquid splashing during work. 6. Do not wear synthetic fiber clothing when working in environments prone to fire, explosion, open flames, or high temperatures. 7. Failure to use a safety belt as required or to adopt reliable safety measures when working at heights. The belt strap is too long. 8. Protective masks or earplugs were not worn as required for tasks involving toxic and hazardous substances. 8.1 During acid and alkali handling, failure to wear protective goggles, chemical-resistant clothing, and latex gloves. 8.2 During the handling, transportation, and loading/unloading of toxic substances such as barium chloride, laborers failed to wear gas masks, coveralls, latex gloves, or protective goggles. 8.3 Do not wear rubber gloves or glasses when measuring the specific gravity of alkali solutions. 8.4 No protective gloves or eye protection were worn during sampling. 8.5 Do not wear a 3M gas mask when entering the conversion area. 8.6 The personnel in the batching station failed to wear gas masks when preparing the initiator. 8.7 Failure to wear protective glasses during acid-base titration. 9. Failing to wear insulating shoes or gloves when performing electrical work. No voltage tester included. Using screwdrivers, pliers, etc., with insufficient insulation rating. 10. While adjusting the falling film scraper in the caustic soda workshop, caustic dust splashed; no goggles or mask was worn. 11. Workers in the caustic soda production shift failed to wear masks while labeling bags with batch numbers. 12. In the caustic soda workshop, during the tasks of receiving materials and packing bags in the caustic soda production section, rubber gloves were not worn over the protective sleeves. 13. When receiving materials and tying bags at the caustic soda production station, keep the cuffs of one’s pants inside rubber boots. 14. When stacking materials at the caustic soda production station, workers in the caustic soda shift roll up the sleeves of their work clothes, exposing their arm skin. 15. Failure to wear earplugs when working in areas with excessive noise levels. 16. Failure to wear a dust mask when working in dusty areas. 17. No mercury-proof masks were worn during operations in the mercury-generating areas (conversion, synthesis, compression areas). 18. Failure to wear heat-resistant gloves when operating high-temperature equipment such as ovens and muffle furnaces. 19. Loaders and unloaders do not wear safety belts when loading caustic soda, and vehicle drivers do not wear safety belts when lifting or covering the tarpaulins. 20. Failure to wear protective goggles when inspecting special vehicles or filling them with electric water. NO.5 Equipment-related violations: 1. Incomplete, defective safety protection devices, or those that do not comply with regulatory requirements. 2. Safety signs and equipment markings are incomplete, unclear, or do not comply with regulations. 3. The safety facilities at the production and construction sites are incomplete or do not comply with regulatory requirements. 4. The environment at the production and construction sites is poor. 5. Construction machinery, equipment, tools, scaffolding structures, etc., do not meet safety requirements or lack sufficient strength. 6. Safety protection equipment and tools are incomplete, insufficient in quantity, or of poor quality. 7. In areas prone to fire and explosion, as well as key fire prevention zones, the fire protection facilities are inadequate or the fire prevention measures do not meet the specified requirements. 8. The storage locations, sites, and environments for flammable and explosive materials do not comply with safety regulations. 9. The equipment is operating in a non-safe state. 10. The pump’s disc pump identification is missing or damaged. 11. The sealing points of hazardous chemical valves, flanges, etc. lack protective covers. 12. The fire-fighting equipment in the hazardous waste storage area and the oil storage area is missing or damaged. 13. The medium identification on the pipeline is missing or incomplete. 14. The hazardous waste storage area and the oil storage area were not locked. 15. The driving handle was left unlocked. 16. Items occupying fire wells or fire exits. 17. There is no protective cover at the pump coupling. 18. There is no grounding wire for the machine pump. 19. The power supply box lacks a leakage protector. NO.6 Violations related to personnel entry/exit and internal traffic: 1. Arriving or leaving work at times other than those specified, or failing to present a work ID. 2. Failure to walk on the right side of the route to and from work. 3. Bringing minors or strangers into the production facility arbitrarily. 4. Motor vehicles do not travel within the factory area along the designated routes; vehicles without permits or flame arrestors enter areas where fires are prohibited. 5. Drivers operating without a license or authorization. 6. Drivers driving under the influence of alcohol, speeding, or letting the vehicle roll in neutral. 7. Operating vehicles with mechanical defects, overloading them, or transporting both passengers and goods together. 8. Carrying passengers on bicycles or electric bikes; riding with both hands off the handlebars; speeding or racing within the factory premises. 9. Failing to use turn signals when turning the vehicle. 10. Unauthorized personnel cross the dedicated forklift pathways; people casually traverse the barriers designed to separate pedestrians from vehicles. 11. Driving in reverse within the vehicle factory premises. NO.7 Management-related violations: 1. Failing to fulfill safety production responsibilities as required. 2. Relevant regulations were not formulated or revised in a timely manner, resulting in a lack of guidelines for work safety efforts or regulations that do not align with actual circumstances. 3. Trending issues, underlying problems, weak links, or other urgent problems that arise in work safety were not promptly examined in order to improve upon them and resolve them. 4. Failed to promptly study, respond to, and assist in resolving issues related to work safety that were reported by subordinates and required assistance. 5. Failure to prevent acts in violation of regulations.