Water-coal slurry concentration
Thread Content
Methods for detecting the concentration of water-coal slurry: Concentration is an important quality parameter in the production of water-coal slurry. In China, the level of automation in the production processes of this industry is generally low; operations mainly rely on offline analysis, manual adjustments, and empirical controls. This results in low production efficiency, high resource consumption, and unstable product quality, thereby hindering the development of the water-coal slurry industry. Online monitoring technology enables the concentration of water-coal slurry to be displayed in real time on the DCS, just like temperature and pressure. According to the laws of fluid mechanics, when a fluid flows through a vertical pipe, the pressure difference between any two measurement points consists of two components: the static pressure difference and the frictional resistance. The static pressure difference, with the positions of the two measurement points remaining constant, depends on the concentration (density) of the fluid. To accurately obtain the concentration information of the medium from the differential pressure output signal, it is necessary to remove the frictional resistance signal from the measured differential pressure signal. Furthermore, errors caused by changes in the dielectric temperature and ambient temperature will also be compensated for. By detecting the differential pressure and temperature signals, the slurry concentration is calculated using a model. Once this system is in operation, on-site staff can read the water-coal slurry concentration values in real time online, and make adjustments accordingly based on the process requirements
Is there a report on its practical application results? Which factory is using it? Could you explain it in more detail?
If the coal slurry doesn’t flow, can’t we use that to determine the friction force?
Concentration is an important quality parameter in the production of water-coal slurry. In China, the level of automation in the manufacturing processes of water-coal slurry is generally low; operations mainly rely on offline analysis, manual adjustments, and empirical control methods. This results in low production efficiency, high resource consumption, and unstable product quality, thereby hindering the development of the water-coal slurry industry. Online monitoring technology enables the concentration of water-coal slurry to be displayed in real time on the DCS, just like temperature and pressure. According to the laws of fluid mechanics, when a fluid flows through a vertical pipe, the pressure difference between any two measurement points consists of two components: the static pressure difference and the frictional resistance. The static pressure difference, with the positions of the two measurement points remaining constant, depends on the concentration (density) of the fluid. To accurately obtain the concentration information of the medium from the differential pressure output signal, it is necessary to remove the frictional resistance signal from the measured differential pressure signal. Furthermore, errors caused by changes in the dielectric temperature and ambient temperature will also be compensated for. By detecting the differential pressure and temperature signals, the slurry concentration is calculated using a model. Once this system is in operation, on-site staff can read the water-coal slurry concentration values in real time online, and make adjustments accordingly based on the process requirements
Concentration is an important quality parameter in the production of water-coal slurry. In China, the level of automation in the production processes of this industry is generally low; operations mainly rely on offline analysis and manual adjustments based on empirical rules. This results in low production efficiency, high resource consumption, and unstable product quality, thereby hindering the development of this industry. Online detection technologies could enable the concentration of water-coal slurry to be displayed on DCS systems, just like temperature and pressure. According to the laws of fluid mechanics, when a fluid flows through a vertical pipe, the pressure difference between any two measurement points consists of two components: the static pressure difference and the frictional resistance. The static pressure difference, with the positions of the two points remaining constant, depends on the concentration (density) of the fluid. In order to obtain accurate information regarding the fluid’s concentration from the pressure signal, it is necessary to remove the component related to frictional resistance from the measured pressure difference signal. In addition, the errors caused by changes in the dielectric temperature and ambient temperature must also be compensated for. By detecting pressure difference and temperature signals, the coal water slurry concentration is calculated using a model. Once this system is in operation, on-site staff can read the concentration values of the water-coal slurry in real time online, and adjustments can be made as required by the process