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Wealth Post – Daily Question on Refrigeration Compressor Units

2019-11-07View Original

Thread Content

This post was last edited by Zhang Xinlin from Binglun Environment on 2019-11-12 at 21:16. [There are 10 points of wealth in the comments to this post.] I. Introduction: Refrigeration units are widely used in our chemical processes. Based on the type of cooling mechanism, they can be divided into direct refrigeration and indirect refrigeration. 1. Indirect cooling units mainly include: chiller units (5°C water, 7°C water), brine-based cooling units (below zero temperature), and cascade units. 2. Direct cooling units include compression-condensation units; the types of compressors include screw, piston, and centrifugal types. Screw refrigeration compressors are currently the most widely used. II. The purpose of the daily question 1. Since refrigerators are widely used in chemical plants, for newly built facilities it is necessary to consider the selection of cooling equipment solutions, choosing the most suitable option based on the process requirements. For example: direct cooling, indirect cooling, single-stage compression, two-stage compression, cascade refrigeration, and so on. . . When the equipment configurations of different manufacturers are similar, factors such as the safety and reliability of the compressor, initial investment, energy savings to recoup costs, and environmental regulations should be taken into consideration. Therefore, the first goal is to learn to understand the key aspects of equipment selection and configuration comparisons, so as to purchase equipment that offers the best cost-performance ratio. 2. After the equipment is in use, maintenance becomes necessary, just like with cars – refrigeration units also require maintenance over time, including the replacement of filters and refrigerant oil as well as the cleaning of the condenser; this constitutes minor maintenance. Major maintenance involves the disassembly and inspection of the compressor, the replacement of bearings, seals, the repair of rotor geometry, shaft seals, slide valves, sliders, and the chamber itself, among other things. . The compressor is the heart of the entire refrigeration system. Common major system failures include leaks in the heat exchangers, compressor seizure, oil leakage, etc., while minor failures consist of various alarms. . . Temperature, pressure, overcurrent: Equipment maintenance personnel must not only learn how to operate the equipment manually but also possess the relevant theoretical knowledge. Only by combining theory with practice can accidents caused by improper operations be avoided, ensuring the safe and reliable operation of the equipment and preventing disruptions to production. III. Scope of topics for the daily question: 1. Section 1: Maintenance of refrigeration equipment – Structure and functions of refrigeration equipment, analysis of common faults. 2. Section 2: Selection criteria for refrigeration equipment. IV. Conclusion: Please pay attention to the daily questions, as they are like books; some books contain valuable experiences gained over a lifetime. This daily question also contains some useful insights from my brief career in refrigeration. If it’s helpful, please learn from it; if not, feel free to offer your criticism. After all, no one is perfect, so let’s approach learning with a mindset of seeking knowledge and truth! Take the essence and discard the dross! I hope this will be helpful to all the marine enthusiasts. V. Content organization (the last three items offer financial rewards and were published recently)
Basic refrigeration section:
20191109 Basic refrigeration – Common units in refrigeration – Temperature (1)
https://bbs.hcbbs.com/thread-2850084-1-1.html
20191110 Basic refrigeration – Common units in refrigeration – Pressure (1)
https://bbs.hcbbs.com/thread-2850154-1-1.html
20191111 Basic refrigeration – Common units in refrigeration – Cooling capacity (1)
https://bbs.hcbbs.com/thread-2850287-1-1.html
20191112 Basic refrigeration – Refrigeration P-h diagrams – Refrigeration cycles (1)
https://bbs.hcbbs.com/thread-2850896-1-1.html
20191113 Basic refrigeration – Refrigeration P-h diagrams – Refrigeration cycles (2)
https://bbs.hcbbs.com/thread-2850897-1-1.html
Reply #22019-11-08
Can IceWheel’s screw compressors capable of 5 million kcal/h be produced at present? Single-head, or centrifugal.
Reply #32019-11-08
This depends on the operating conditions; for example, with an ice wheel unit of 40 meters in length, the cooling capacity can reach 6 million Btu in cooling machine mode. In water turbine operation, Binglun uses single-stage or multi-stage centrifuges, but it does not use multi-stage centrifuges in low-temperature operations. . .
Reply #42019-11-10
It’s extremely cold in the domestic market, and Binglun has done an excellent job. Some time ago we purchased two small units; an open-type design wasn’t very suitable for those units, so we didn’t proceed with a partnership. A semi-hermetic screw chiller unit was selected.
Reply #52019-11-11
It’s best for small units to be fully enclosed. It is produced in Dalian, Binglun, and Wuhan.
Reply #62019-11-11
Moderator: Could someone upload the product specifications, models, and COP values for each of their manufacturers?
Reply #72019-11-11
Small-capacity semi-hermetic units require low initial investment, and there are no major issues with using them. Given large load fluctuations and low-temperature operating conditions, I do not recommend using a semi-sealed design. . Since the half-sealed motor is connected to the suction side, at low temperatures the insulation of the motor decreases, and liquid present in the suction stream can also cause damage to the motor. . . Under harsh operating conditions, the system can develop problems; water ingress or motor damage can occur at any moment. The system also becomes very dirty and difficult to clean.
Reply #82019-11-11
This post was last edited by Zhang Xinlin from Binglun Environment on 2019-11-11 at 11:51. Well, I don’t have products from other manufacturers; I only have those from Binglun. I will upload more later

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