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Could everyone help determine the cause of the fracture in the valve flange area?

2020-12-08View Original

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This post was last edited by 9shanghai on 2020-12-9 at 14:13. The medium is gas; it is suspected that ice formed at the flange of the shut-off valve body on the gas pipeline, causing it to break. The shut-off valve is of type HT200 with a diameter of DN200 and a pressure rating of 1.6 MPa. Overall, it seems strange that the flange of the shut-off valve broke – it shouldn’t be that fragile, right?
Reply #22020-12-08
Pressure, temperature? Are there any other loads or impacts!
Reply #32020-12-08
Regarding normal-temperature gas in the Xinjiang region, are there any other loads?
Reply #42020-12-08
It is common for water to freeze at low temperatures and cause the valve body to crack; this is due to the negligence of the designers and has nothing to do with the valve body itself.
Reply #52020-12-08
Is it that tender? Isn’t that not ice but some other material? Isn’t it the same in that case? Then it’s not an individual phenomenon.
Reply #62020-12-08
It depends on the material of the valve body; it should be cast iron, otherwise it wouldn’t break. It might be frost cracking.
Reply #72020-12-08
Diameter: DN200 (nominal diameter) Pressure rating: 1.6 MPa (16 kg) Material: HT200 (gray cast iron)
Reply #82020-12-08
I think it’s most likely a problem with the quality of the valve casting. Hr200 is a grade of gray cast iron that belongs to ferrous metals; its carbon content ranges from 2% to 43%. For a gray cast iron HT200 sample with an outer diameter of 30 mm, the minimum tensile strength is 200 MPa
Reply #92020-12-08
Proper prevention of freezing and condensation is not ensured; regions in the north need to pay special attention to such issues, especially in some hard-to-reach areas!

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