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A brief discussion on coating management in anti-corrosion construction

2020-05-17View Original

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1. Process Management: Process management begins with the management of coating raw materials. The aim of this management is to strictly control the quality of these materials, prevent substandard products from being used in production, and ensure that only materials that meet the required standards are utilized – through appropriate process measures – in order to maintain production order and coating quality. The main aspects of material management include: ① The technical specifications for materials must be complete ; ②Sample and inspect the raw materials entering the factory ; ③Ensure proper storage and transportation ; ④Conduct thorough research on coatings ; ⑤Prepare the paint and other materials that will be used. Furthermore, ensuring compliance with process regulations involves conducting regular or irregular inspections of painting process documents, the way in which these processes are carried out, the condition of painting equipment, and the quality of the painted surfaces. These inspections are usually organized by the process department, with participation from process engineers, technical inspectors, and production supervisors. The purpose is to verify that all necessary painting process documents are available, and that the procedures for quality control, any changes made to those documents, and the approval processes are all in accordance with regulations. During the production process, it is necessary to strictly control the process parameters of various coating equipment and processes in accordance with the requirements of the process documents, and to regularly monitor and test these parameters. 2. Equipment management: Painting equipment is the hardware that determines the quality of painting, but no matter how good or advanced such equipment may be, it will be of no use if not managed properly. Keeping the coating equipment in good technical condition is one of the essential requirements to ensure the order of coating production and the quality of coatings. To manage coating equipment properly, sound rules and regulations are necessary: ① Key equipment should come equipped with operating procedures ; ②Each piece of equipment should have a dedicated person in charge; shift supervisors, adjusters or operators, as well as mobile maintenance staff, should regularly check the operation status of the equipment during each shift and keep records ; ③Plans for the inspection and maintenance of major critical equipment should be developed to ensure regular maintenance work is carried out. 3. Quality management: Coating is a relatively complex manufacturing process, in which the quality of the phosphating and chromium plating layers has a significant impact on the quality of the coating layer. Especially in painting processes that use manual pre-treatment, quality inspection must be strengthened. To ensure the quality of the coating, it is necessary to assign appropriate quality inspectors on the continuous assembly line to oversee quality control. To avoid excessive rework and high waste rates, it is necessary to define the quality requirements for each processing step clearly, strengthen on-site quality inspection, and improve the quality management system in order to ensure strict control over product quality. 4. On-site environment management: The environment at the work site has a direct impact on the quality of painting; a tidy and clean site is a necessary condition for achieving high-quality painting results. Therefore, the painting workshop should adopt the “3S” workplace management method to organize production and strengthen on-site management. Specifically as follows: Sorting: Separate the items that are needed from those that are not at the production site, and remove unnecessary items. Organization: Determine the location and quantity of items needed at the production site, and bring disorderly items into order. Cleaning: Clean the production area thoroughly. 5. Personnel Management: In the painting management system, there is a high degree of flexibility in personnel management. A clear personnel management system must be established, and the rules and regulations must be strictly followed.

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