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How can enterprises establish a reward and punishment system for 6S management activities?

2018-07-10View Original

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  How can enterprises establish a reward and punishment system for 6S management activities? Hu Tianmou, a 6S management expert, believes that when implementing 6S management, companies should be good at planning, and use reward and punishment systems to encourage everyone to strengthen basic management and improve on-site management. After all, rewards and punishments are means, not ends. Companies can start establishing a reward and punishment system for 6S management activities from the following aspects.   1. Methods of providing rewards   The incentive mechanism involves giving rewards for good performance and imposing penalties for poor performance. Those with a high overall level, rapid overall progress, as well as significant breakthroughs and standout achievements are rewarded ; Penalize those who fall behind continuously and fail to improve, in order to drive the overall implementation forward.   The incentives offered by 5S consulting companies include cash, prizes, and mobile banners; for annual awards, trophies and training opportunities are provided.   Additionally, the award-winning company can be requested to publish and conduct media promotion. Some companies stipulate that for teams that win first place in the monthly evaluations, each employee receives an additional 20 yuan as a bonus. Thus, a team of 50 people would receive a total bonus of 1,000 yuan for the monthly evaluation, but since it is calculated on a total basis, employees feel that the bonus is not much different from having none at all. Therefore, the monthly 6S award system should be structured around specific responsibility areas, with first, second, and third prizes as well as a progress award; the amounts of the prizes should decrease gradually, but the amount for the progress award should be at least equal to that of the third prize. Of course, improvement awards can also be established, with rewards such as cash prizes and certificates of appreciation. The certificates are awarded on a rotating basis, and it is even more effective if the awards are presented publicly along with announcements of the winners.   2. Group rewards Many companies do not offer monthly bonuses but instead impose fines for identifying problems; some companies are unwilling to invest in this area, which leads to a decline in employee motivation and has negative consequences in the long term. In fact, if a unit awards 1 first prize, 2 second prizes, and 3 third prizes per month, the annual bonus amounts to just over a hundred thousand yuan; yet this amount can yield long-term benefits. For example, after receiving bonuses, teams usually like to use that money to eat out. Employees know they can do this because of their good performance in the 6S evaluations, and this undoubtedly enhances the team’s cohesion, motivating everyone to keep working hard to win more awards. Over and over again, but if one uses the bonuses to cover expenses every time, people will raise objections. Could we buy some flowers to decorate the study corner, or some books on on-site management? At this point, there will be changes among the employees, who will be encouraged to focus on the work site and their teams, thereby bringing long-term benefits to team development.   3. Linking award results to employees Generally speaking, it is recommended that companies design incentive mechanisms that tie the results of 6S evaluations to their employees. Of course, it is possible to establish rules based on collective rewards: employees who perform poorly may have 5 yuan deducted from their pay, while those who perform well can be rewarded with 50 yuan. The incentive mechanism can also be integrated into the employees’ performance evaluations. However, the amount of the reward must be determined based on the company’s wage levels, the number of employees, and the local cost of living. At the same time, we need to guide the consumption of 6S bonuses. In fact, the 6S bonus represents a continuous, small investment for businesses. With effective 6S implementation, companies will face fewer quality issues, experience improved efficiency, have enhanced safety, and achieve long-term benefits.   4. Pay attention to the method of awarding prizes  For rewarding outstanding individuals, it is important to consider the way in which the awards are given; generally, they should be awarded publicly. However, in many companies, the 6S awards are given secretly, which does not serve as a motivator for employees. At the monthly comprehensive meeting, the general manager can award 6S awards in front of all employees. If some companies do not have a morning meeting system, the company’s management can hold one in a particular department. At the company management meeting, awards are given by managers and senior executives; if they could also be presented in the workshops, it would have a different motivating effect on the employees. At the same time, please ask the leadership to carry out some mobilization and do proper publicity work.   5. How to impose penalties Penalties can be imposed on teams in the responsible areas if they exhibit an improper attitude, resist actively, consistently rank at the bottom, fail to make corrections despite repeated issues, or experience delays in implementing 6S practices that lead to accidents. Attention should be paid to the effectiveness of penalties. Generally speaking, there are various forms of punishment, such as public criticism, orders to make corrections, and financial penalties for the responsible individuals. It should be noted, however, that we punish the individuals responsible, not the entire area under their responsibility. After imposing a penalty, the responsible person must be required to submit a written apology to the general manager, or must make a public statement; if necessary, staff reassignments should be made, and internal corporate media campaigns should be launched to exert pressure. In addition, there are some special methods as well; aside from publishing blacklists and displaying the photos of those responsible, imposing fines on them, organizations also organize support meetings. For example, red banners are used for first, second, and third prizes, while a black banner is used for the last place... Although these methods may not necessarily be commendable, they show that there are various ways of imposing penalties.

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