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How can a work order be left unfinished or filled in later?

2018-10-09View Original

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Source: Team Safety. Maintenance workers went to a certain facility to carry out repairs on electrical equipment. Since there wasn’t much work to do, they wanted to finish it quickly so as to return home sooner, and therefore considered not filling out the operation form or waiting to do so later. However, the personnel on duty stopped them, and only after they submitted the required work form were they allowed to proceed with the repairs. Although this is just an isolated incident, it shows that the safety awareness of some employees needs to be improved; this is a negative trend that must be given attention. The safety operating procedures stipulate that an operation ticket must be filled out when performing electrical or oil transfer operations. The operation ticket serves as a basis for carrying out equipment operations safely and correctly, and it is directly related to the safety of both personnel and equipment; therefore, it must be followed meticulously without any ambiguity. However, in actual practice, some employees consider filling out operation tickets, reading them aloud, and conducting simulated operations to be unnecessary \"routine tasks.\" In real operations, they proceed based on experience without writing operation tickets, or they skip the process of reading them aloud or performing simulations; in some cases, they fill out the operation tickets after the operations are completed, treating safety procedures as mere formality. In daily operations, a single violation of safety rules may not necessarily lead to an accident, but it does reflect a lax attitude towards safety on the part of the operator; when it comes to safety, one should always be prepared for the worst. Therefore, to eliminate violations such as operating without tickets, skipping items on operation tickets, or omitting items, it is necessary to strengthen monitoring throughout the entire operation process. Regardless of the type of operation ticket or work order, strict checks at every stage are required to ensure thoroughness, precision, and rigor, thereby preventing any gaps. Furthermore, when performing operations, the personnel on duty should thoroughly understand the operating status of the equipment and systems on site, fill out the forms using standardized operational terminology, ensure that the handwriting is clear, and must not alter or change any operational details. Supervisors and duty officers are required to conduct a careful review of these forms. When issuing operation commands via production scheduling, scheduling terminology as well as the full device name and number must be used; the commands must be spoken loudly and clearly, and both the operation supervisor and the operator must repeat them upon receiving the task. Only after confirming that the supervision is correct can each operational task be carried out. After the operations are completed, a thorough inspection of the devices and systems that have been operated on must be conducted again, so that the operation sheet truly serves as a guarantee for safe production.
Reply #22018-10-09
It’s about persevering in this way. The work order system serves as a written basis and safety permit for workers to carry out tasks such as maintenance, repair, installation, modification, debugging, and testing at production sites, in specific locations, on equipment, and within systems. It represents a written safety agreement that must be held by both the workers carrying out the tasks and the operators, and which must be strictly followed by both parties. Filling out the work order afterwards raises suspicions of fraud.

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