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Tips for the Safe Use of Special Equipment at the Turn of the Year

2022-12-30View Original

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The end of the year and the beginning of the new year have always been critical periods for ensuring the safety of special equipment, making it particularly important to carry out proper safety measures for such equipment during this time. To this end, the market supervision authorities issue the following reminders to the entities that use special equipment: First, regarding the safety of operators – entities that use special equipment, as well as those responsible for its manufacturing, installation, and maintenance, should identify the potential risks associated with different types of equipment, taking into account the category of the equipment, its characteristics, and the operating environment. In accordance with **laws and regulations as well as the safety requirements for each position, they must provide safety training and operational skill instruction to the personnel who work with special equipment during the epidemic period. They must also ensure that such personnel hold valid certificates, thereby guaranteeing that their qualifications are current. II. Equipment Safety: Many organizations choose to disinfect those parts of special equipment that come into contact with people, such as control rooms, control panels, driver’s cabins, and seats. However, most special equipment is composed of metal components. Therefore, organizations using such equipment must pay attention to the disinfection methods. Those with the necessary facilities can opt for ultraviolet light disinfection; those without such facilities should still try to avoid leaving the metal parts of the equipment submerged in disinfectant for long periods, as this can cause rusting and affect the lifespan and safety of the special equipment. Special equipment inherently carries a high level of safety risks. At the turn of the year, companies should conduct self-inspections focusing on the following aspects in order to eliminate potential safety hazards: ✦ ++(I) Boilers 1. Pay close attention to whether there is significant corrosion or thinning on the inner surface of the boiler, as well as whether the valves suffer from severe corrosion, cracks, or leaks. 2. Check whether safety accessories such as safety valves, level gauges, and pressure gauges are sensitive and functional, and whether they are within their valid calibration period. 3. Check whether the alarm devices and boiler-related instrumentation are functional and complete. 4. For gas boilers, it is also necessary to check for leaks and to verify the effectiveness of the flameout protection device. 5. Water-based boilers require water quality testing. 6. Power plant boiler manufacturers must also thoroughly investigate potential hazards in the pressure-bearing components such as the pipes associated with the boilers. 7. Carry out targeted emergency rescue drills for accidents, etc. ✦ ++(II) Pressure vessels: 1. Pay special attention to checking whether the equipment in use was manufactured legally and has passed inspections, as well as whether registration certificates for its use have been obtained in a timely manner. 2. Focus on checking whether the safety valves have been calibrated, whether the rupture disc devices are still within their valid period, and whether they are functioning properly ; Check whether the vacuum level and evaporation rate of the vacuum-insulated pressure vessel exceed the specified limits. 3. For safety valves and rupture discs equipped with a pre-installed shut-off valve, check whether the shut-off valve is in the open position. 4. Check whether the interlock protection device for quick-opening pressure vessels is functioning properly. 5. Pressure vessels containing media with an extremely high level of toxicity or flammable and explosive media must also undergo a leak test to prevent leaks. 6. Before resuming filling operations, gas cylinder filling units shall conduct a comprehensive risk assessment covering combustible gas alarm devices, static discharge devices, and the piping system. 7. Pay special attention to checking for illegal practices such as filling gas cylinders without completing the registration process, using cylinders that have passed their inspection deadline, using cylinders that failed inspection, as well as failing to implement the required inspection and recording procedures before and after filling. 8. Use and maintain a quality and safety tracking system for gas cylinders. ✦ ++(III) Pressure pipelines: Conduct a thorough inspection of the entire pipeline system, focusing on checking whether the insulation and anti-corrosion layers are in good condition, as well as whether there is any severe corrosion on the outer surface ; Check whether all pipe connection points such as flanges, tees, and joints are secure and free from leaks ; Check whether the supports, hangers, and fasteners are in good condition. Tips: When putting pressure-bearing equipment such as boilers, pressure vessels, and pressure pipelines into use, operate them smoothly, increase the pressure gradually, and pay attention to the readings on the pressure gauges and level gauges to avoid dangers caused by sudden increases in pressure. ✦ ++(IV) Elevators: 1. It is necessary to increase the frequency of regular inspections in extreme weather conditions such as strong winds, freezing rain, and extreme cold. If any faults or abnormalities are detected in the elevators, they should be stopped immediately for a thorough inspection; they can only be put back into use after any potential hazards have been eliminated. 2. Escalators and moving walkways that operate outdoors need to have ice and snow removed promptly. If necessary, such equipment should be shut down and isolation measures taken to prevent people from falling and getting injured. 3. Pay special attention to checking whether the elevator floor doors, car doors, brakes, upward speed protection devices, emergency lighting inside the car, and emergency alarm devices are functioning properly. 4. After an elevator malfunctions or is out of service, a self-inspection should be carried out before it is put back into use to ensure that it operates smoothly without any abnormal noises, that there are no foreign objects in the floor grooves, and that the stopping floors are accurate. 5. It should be checked whether the disinfectant liquid in the car has seeped into the gaps of the inner and outer call panels or flowed into the shaft, to avoid causing malfunctions. 6. For escalators and moving walkways, focus on checking whether the emergency stop switches and handrail protection switches are functional, verify that the passages near the entrances and exits are unobstructed, and ensure that there are no foreign objects on the steps and treadplates. 7. Verify through trial operation that the equipment operates smoothly without abnormal noises, and that the handrail belts move in sync. 8. Check whether the “Special Equipment Use Mark” is within its valid period and whether all safety warning signs are present. ✦ ++(5) Lifting machinery: 1. Thoroughly check whether safety protection devices such as upward/downward movement limiters, lifting capacity limiters, and torque limiters are complete, in good condition, and functional. 2. Check whether all electrical protection devices are functioning properly. 3. Check that the metal structure, operating mechanism, and rope lifting equipment are free of any abnormalities ; Check whether the main connecting bolts, pins, etc. are loose. 4. A trial run should be conducted before putting it into use. In particular, a safety inspection and verification should be carried out before each lift of molten metal or heavy loads. For loads that may be overloaded, their weight must be calculated; lifting operations can only be carried out once it is confirmed that the load is within the acceptable weight limit. 5. When in use, follow the operating procedures strictly and adhere to the \"Ten No-Lifts\" rule. (1) Do not lift if the command signal is unclear. (2) Do not lift by pulling at an angle. (3) Do not lift if the weight of the load is unknown or if it exceeds the load capacity. (4) The bundling is not secure, stable, or properly lifted. (5) Do not lift loads with people standing on them, nor lift heavy objects above a person’s head. (6) Objects buried underground shall not be lifted. (7) Do not lift if the safety device fails. (8) It’s impossible to see clearly in dim light; do not hang it. (9) Do not lift heavy objects with sharp edges and without protective measures. (10) Lifting is prohibited in strong winds of level 6 or above. ✦ ++(VI) Special-purpose motor vehicles within the premises 1. Pay special attention to checking the wear and tear of tires, forks, load backrests, and masts, ensuring that there is no cracking, deformation, or severe wear. 2. Check for leaks in the vehicle’s hydraulic system ; Are the seat belts and rearview mirrors in good condition? ; Whether the vehicle’s braking system is effective. 3. Check whether protective facilities, warning signs, and speed limit indications have been installed as required. 4. Is the operating environment of the field vehicle adjusted in accordance with the road conditions in its working area? 5. Operate strictly in compliance with the procedural guidelines, adhering to the \"Ten Prohibitions\". (1) Driving without a license is prohibited. (2) Driving under the influence is prohibited; smoking, eating, and talking are not allowed while driving. (3) It is not allowed to drive with one hand off the handle while in motion. (4) Fatigued driving is prohibited. (5) Speeding on the roads within the factory premises is prohibited. (6) Do not brake suddenly or make sharp turns. (7) Vehicles with incomplete licenses are not allowed to drive within the factory premises. (8) Faulty vehicles are not allowed to operate or be used for work. (9) Night driving is not permitted when the lighting is failed. (10) It is prohibited to load goods that are too long, too wide, or too tall; it is also prohibited to carry more passengers than allowed, and the illegal transportation of hazardous goods is forbidden. ✦ ++(7) Large-scale amusement rides: 1. Before putting the equipment into use, it is necessary to thoroughly check whether passenger restraint devices such as safety rods and safety belts, as well as braking systems and the interlock functions of the equipment, are reliable and effective. 2. Before each operation, the restraint devices must be checked one by one to ensure they are in good condition, and safety instructions must be provided to guide passengers on how to board and exit safely as well as to ensure their protection. 3. Before putting into use, large-scale amusement facilities should be tested to ensure smooth operation and proper lubrication of all components. A reminder to everyone: At the end and beginning of each year, all user entities must conduct the aforementioned inspections on special equipment. Any potential safety hazards must be promptly eliminated. Only after ensuring that all hazards have been properly addressed can the equipment be put back into service. Ensure the safety of special equipment and safeguard the well-being of thousands of families – let’s work together!

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