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The main checks include whether the tray plates are deformed, whether the floating valves have fallen off, whether there is any blockage in the downcomer tubes, whether the level gauge in the reactor bottom is functioning properly, whether the partition in the reactor bottom is in good condition, whether the distributor is blocked, and whether the swirl plates or demisters are clogged
Tower maintenance mainly includes the following steps: 1. Inspecting the tray: The tray is an important component of the tower unit, and it is necessary to check for any issues such as deformation, damage, or cracks. If any of the above issues exist, replacement or repair may be necessary. 2. Inspect the floating valve: The floating valve is a key device for controlling the liquid flow in the tower, and it is necessary to check whether it has fallen off, gotten stuck, or is leaking air. If it falls off, it needs to be reinstalled. 3. Check the downcomer: An overly narrow or blocked downcomer can affect the flow rate and volume of the liquid. It should be ensured that its interior is unobstructed. 4. Check the liquid level gauge in the tower bottom: The gauge indicates the height of the liquid inside the tower bottom. Check whether it is working properly and whether the readings are accurate. 5. Inspect the bottom tray partition of the tower: The partition is primarily used to separate different process sections within the tower bottom. Check whether the partition is twisted, deformed, or damaged. 6. Inspect the distributor: The distributor is responsible for evenly distributing the gas and liquid entering the tower. Check whether it is blocked; if so, it needs to be cleaned. 7. Inspect the swirl plate or demister: These two devices are used primarily to remove foam and large oil droplets from within the tower. Check if they are clogged; if so, they also need to be cleaned. The results of each of the above steps directly affect the proper operation of the tower unit; therefore, maintenance of the tower should be carried out regularly to ensure its upkeep and proper functioning. .