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【Major Industrial Equipment in the Chemical Industry】366—The world’s first intelligent, telescopic, frictionless ball valve

2022-06-20View Original

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This post was last edited by Desert Fish on 2022-6-21 at 15:59. On August 6, 2019, the world’s first intelligent, telescopic, frictionless ball valve, developed jointly by Institute 11 of China Aerospace Science and Technology Corporation and the South China Branch of Sinopec Marketing Co., Ltd., was successfully put into use at the company’s Zhongshan oil transfer station. All the parameters of this telescopic frictionless ball valve are superior to those of conventional ball valves; it is suitable for harsh environments with flammable and explosive substances as well as high levels of impurities, meets fire and explosion prevention requirements, and can be widely used in various industrial enterprises. At the same time, in the event of an emergency, it can shut down both the upstream and downstream sections simultaneously, creating an independent zero-leakage seal that provides strong protection for the safety of the pipelines; this represents further progress in China’s capabilities in terms of independent innovation in long-distance pipeline systems. It is understood that this new type of telescopic frictionless ball valve features a completely new four-valve disc main valve structure as well as a dual-screw drive mechanism. It overcomes the problems associated with traditional ball valves, such as high operating torque, internal leakage caused by scratches on the sealing surfaces, tendency to get stuck, short service life, poor resistance to contamination, inability to be repaired online or to have leaks detected, and inaccurate indication of the valve position. It represents a significant innovation.
Reply #22022-06-21
Previously, ball valves used in China’s long-distance oil and gas transmission pipelines relied heavily on imports; not only were the costs high and after-sales service inadequate, but the lead times for obtaining spare parts were also long, making it difficult to meet emergency repair needs. Due to structural defects, conventional ball valves are prone to wear of the sealing surfaces during use, which leads to internal leakage and significantly reduces their service life. Moreover, they lack the capability for online leak detection and repair; in the event of internal leakage, it is not possible to detect it in real time on-site. To carry out maintenance, the entire valve must be removed from the pipeline, which incurs high costs.
Reply #32022-06-21
【Major Industrial Equipment in the Chemical Engineering Sector】365—Large-scale Flexible Internal Welding Machine for Long-Distance Pipelines https://bbs.hcbbs.com/thread-3362169-1-1.html (Source: Hua Hai Chuan Liu – Haichuan Chemical Industry Forum Website)

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