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【Ten Years of Great Progress in Chemical Engineering Technology】From 2013 to 2023, Zhejiang University established China’s ultra-high pressure continuous polymerization experimental platform

2023-07-11View Original

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This post was last edited by Desert Fish on 2023-7-12 at 08:47. Significant progress has been made in chemical technology over the past decade; let’s praise the prosperity and strength of modern China. By sharing our thoughts, we can encourage more people to participate and make the discussions more lively. The HaiChuan forum becomes even better with your involvement – we welcome everyone to join in the discussions and exchanges. It’s hot in July, so be careful to prevent fires. ********************************************* On July 7, 2023, reporters learned from the Ningbo Science and Innovation Center of Zhejiang University that, after two years of technical research and numerous experiments, the center’s Advanced Manufacturing Technology Innovation Demonstration Platform for olefin polymers has successfully designed and built China’s first ultra-high pressure continuous polymerization experiment platform. This represents a crucial step toward replacing imported technologies with domestic alternatives.   It is reported that the complete set of technologies for ultra-high pressure polymerization processes is entirely monopolized by large foreign oil and chemical companies, with almost all of the required equipment, instruments, and pipe fittings relying on imports. In response to the urgent need for the development of ultra-high pressure polyolefin technologies and equipment, Professor Wang Jingdai from the School of Chemical Engineering at Zhejiang University led his team to independently design and build China’s first ultra-high pressure continuous polymerization experimental platform. This platform can achieve reaction pressures of up to 350 megapascals and reaction temperatures of up to 300°C, and it supports both continuous and batch polymerization modes.   According to Wang Jingdai, utilizing the ultra-high pressure continuous polymerization experimental platform, researchers can carry out high-pressure free radical homopolymerization and copolymerization of ethylene. This includes measuring basic physical property data, studying reaction kinetics, optimizing initiator formulations, evaluating comonomers, and developing new products, thereby providing theoretical and experimental support for technological innovation in ultra-high pressure free radical polymerization processes as well as the development of related technology packages. The platform can also be used for the research and development of general-purpose and high-end polyolefin materials, such as ultra-high voltage cable insulation and shielding materials, ethylene-acrylic acid copolymers, ionomers, and other series of products.   “High-pressure ethylene radical polymerization requires very high pressures in order to stably produce polyethylene products. ”Wang Jingdai explained that the operating pressure of industrial reactors was previously between 100 and 300 megapascals. By utilizing the ultra-high pressure continuous polymerization experimental platform, it is possible to explore polymerization at higher pressures, further regulate the molecular structure of the products, expand the range of product specifications, improve reactor efficiency, and develop new grades of products.
Reply #22023-07-11
In the face of the new landscape characterized by uncertainties in globalization and the domestic need to develop high-end manufacturing industries, key sectors such as new materials and new energy, which are encouraged by policy for development, urgently require high-pressure polymer products to provide them with essential support. However, the complete set of technologies for ultra-high pressure polymerization processes is entirely monopolized by foreign major oil companies, with almost all the required equipment, instruments, and pipe fittings relying on imports. In response to the urgent need for the development of ultra-high pressure polyolefin technologies and equipment, the Advanced Manufacturing Technology Innovation Demonstration Platform for Olefin Polymers at Zhejiang University Ningbo Science and Innovation Center closely aligned itself with strategic goals, industrial needs, and existing development challenges. Building on its long-term commitment to research and development, it designed and built China’s first ultra-high pressure continuous polymerization experiment platform between 2020 and 2022; this platform can operate in both continuous and batch polymerization modes, with a reaction pressure of up to 350 MPa and a reaction temperature of up to 300°C. Based on the ultra-high pressure continuous polymerization experimental platform, high-pressure free radical homopolymerization and copolymerization of ethylene can be carried out. This includes the measurement of basic physical property data, research on reaction kinetics, optimization of initiator formulations, evaluation of comonomers, and development of new products. It provides theoretical and experimental support for technological innovation in ultra-high pressure free radical polymerization processes as well as for the development of related technology packages. It will also be utilized in the research and development of general-purpose and high-end polyolefin materials, such as ultra-high pressure cable insulation materials (LDPE) and shielding materials (EBA/EVA), ethylene-acrylic acid copolymers (EMA), and various ionomers. Currently, this platform has attracted widespread attention from the polyolefin industry, with several petrochemical companies actively seeking cooperation opportunities. As one of the landmark achievements of the Ningbo Science and Innovation Center at Zhejiang University, the ultra-high pressure continuous polymerization experiment platform will be made available for shared use by teams from various departments such as the School of Chemical Engineering, the School of Materials Science, the School of Energy, and the School of Food Science. It will play a significant role in advancing the center’s overall academic development, talent training, and research capabilities. The ultra-high pressure continuous polymerization experimental platform holds positive significance for the development of the chemical engineering discipline in our university. Meanwhile, it will serve as an important technical support for breaking foreign technological monopolies and achieving innovation in ultra-high pressure process technologies as well as the development of complete sets of such technologies.

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