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[Ten years of development of chemical equipment] 1045-2020 my country successfully developed an extensional rheology screw

2023-07-14View Original

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Chemical science and technology has developed greatly in the past ten years. Praise for China's prosperity and strength in the prosperous age. It will be more lively and exciting with everyone's participation. Everyone is welcome to participate in the forum to exchange and discuss. Fire in July, pay attention to fire prevention------------------------------------------------- December 2020. A new screw transformed from extensional rheology technology, a key R&D project established by the Ministry of Science and Technology, has been applied at the Daqing Petrochemical production site. After testing, the new screw was used well, the overall efficiency of the unit was greatly improved compared to the past, and the energy consumption was lower. The quality of the particles produced was ideal and the expected results were achieved.    Extensional rheology application technology is an innovation in the field of energy-saving and efficient extrusion (mixing) systems. It was researched and patented by the team of Academician Qu Jinping of South China University of Technology. Dalian Rubber Plastic Machinery Co., Ltd. signed a strategic cooperation agreement with South China University of Technology, using the company's test center to participate in some project topics and tests, and obtained the exclusive right to use this technology in "large extrusion granulation units, internal mixers" and other products.   After the project achieved stage results, Daqing Rubber Plastics actively used Daqing Petrochemical's 70,000 tons/year PE continuous mixing extrusion granulation unit to conduct engineering tests and verifications. In order to complete the replacement of the new screw as soon as possible and reduce the impact of shutdown on user production, Big Rubber and Plastics dispatched an elite team to complete the replacement of the screw in only 3 days. The unit started up smoothly and ran stably.   This application of extensional rheology technology verifies the successful development of extensional rheology screws with independent intellectual property rights in my country. The new results have obvious advantages in improving the particle output, quality, energy saving and consumption reduction of domestic petrochemical enterprises' in-service domestic granulation units, and are of great significance to further improving the core technology and market competitiveness of localized granulation units, and promoting my country's high-end petrochemical equipment's voice in the national competition.
Reply #22023-07-14
Materials are the cornerstone of modern civilization and technological progress. The development and application of new high-performance polymer materials such as high strength, high modulus, high temperature resistance, impact resistance, and resistance to extreme service conditions can not only solve the problems faced by polymer materials at this stage, but also actively promote the development of polymer materials in the direction of intelligence, refinement, and functionality. The processing and molding of polymer materials is a deformation process under the action of an external field. Manufacturing technology and equipment determine to a large extent the structure and performance of the final material and product. After years of innovation and practice, Academician Qu Jinping's team took the lead in proposing a plasticization and transportation method for polymer materials based on extensional rheology, realizing the transformation of polymer material processing and molding principles and methods from "shear deformation" to "tensile deformation", which has unique advantages in many aspects. Academician Qu Jinping and Wu Ting published the article "Volume Elongational Rheology Plasticization Transport Technology Assists Material Innovation and Development" in the 14th issue of "Science and Technology Herald" in 2020. The article focused on the structural principles and technical characteristics of the eccentric rotor plasticization transport device dominated by volume extensional rheology, and discussed the advantages of this technology in self-reinforced processing of general materials and efficient processing of special materials.

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