Form for the arrangement and confirmation of starting up and shutting down chemical plants
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Regarding the schedule and confirmation form for starting up and shutting down chemical plants, the more detailed it is, the better; it would be ideal if it were in table form. Thank you
What you’re saying is too vague – be more specific about (chemical processing units)
PA6 nylon polymerization recycling system, Lurgi system. Evaporation system, polymer separation, depolymerization, water removal, distillation
Inspection and Confirmation Form before Startup of the Fractionation Unit in a Certain Workshop – Fractionation Post
Serial Number | Item | Inspector/Inspection Method | Operator | Shift Leader | Technician | Remarks
1 | Valve for cold slag inlet to the unit, Filter SR-109, FIQ101, E102, E105; Valve for hot slag inlet to the unit, Filter SR-110, FIQ102; Raw material buffer tank V101; Raw material pump P101, E104, E108, TI607/A, FI607/B; Upper feed of T102, Lower feed of T102. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
2 | Outlet of bottom circulation pump → Filter SR102/AB → P103 → T102. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
3 | Extraction from the bottom of tower T102 → Filter SR101 → P102 → Raw material fed into the furnace. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
4 | Wax oil extraction valve → P-109 → E-108 → E-207 → E-205 → E-109 → E112 → LV604 → Wax oil outlet from the unit → Cold wax to T-102 → Backflow to T-103 → Wax oil fed above the raw material oil. Upward/downward reflux to the tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
5 | Filter SR108 at wax oil outlet from the unit → Sealing oil tank V107 → P-123 → Sealing oil line → Filter SR106 → Various oil pumps → V107. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
6 | Mid-stage extraction valve → P-105/AB → E-104/AB → Flow control valve FV603 → Fractionation tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
7 | Diesel extraction → V103 → P-110/AB → E-105/A-D → E-106/AB → E107/AB → A-103/AB → External delivery control valve → Diesel outlet from the unit → Backflow to T102 → Diesel cold backflow control valve → Fractionation tower → P106 → E110/AB → Lean absorption control valve → T203 crossover line → Rich absorption control valve → E-106 → Fractionation tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
8 | Top circulation extraction valve → P104 → E102 → E-103/AB → A-102/AB → Control valve FV1601 → Fractionation tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
9 | Top of fractionation tower → A-101/A-J → E-101/A-F → V-102 → V-201 → Compressor inlet → Compressor ← Reverse flight line ← Reverse flight control valve → Compressor outlet. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
10 | Bottom of V102 → P107 → FV1703 → FV1701. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
11 | Bottom of V102 → P108 → ldv1702 → Sulfur unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
12 | Various utility systems (fresh water) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
13 | Various utility systems (circulating water) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
14 | Various utility systems (condensate water) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
15 | Various utility systems (purified air) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
16 | Various utility systems (unpurified air) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
17 | Various utility systems (1.0MPa steam) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
18 | Various utility systems (3.5MPa steam) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
19 | Various utility systems (nitrogen) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
20 | Various utility systems (corrosion inhibitor) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping
Serial Number | Item | Inspector/Inspection Method | Operator | Shift Leader | Technician | Remarks
1 | Valve for cold slag inlet to the unit, Filter SR-109, FIQ101, E102, E105; Valve for hot slag inlet to the unit, Filter SR-110, FIQ102; Raw material buffer tank V101; Raw material pump P101, E104, E108, TI607/A, FI607/B; Upper feed of T102, Lower feed of T102. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
2 | Outlet of bottom circulation pump → Filter SR102/AB → P103 → T102. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
3 | Extraction from the bottom of tower T102 → Filter SR101 → P102 → Raw material fed into the furnace. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
4 | Wax oil extraction valve → P-109 → E-108 → E-207 → E-205 → E-109 → E112 → LV604 → Wax oil outlet from the unit → Cold wax to T-102 → Backflow to T-103 → Wax oil fed above the raw material oil. Upward/downward reflux to the tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
5 | Filter SR108 at wax oil outlet from the unit → Sealing oil tank V107 → P-123 → Sealing oil line → Filter SR106 → Various oil pumps → V107. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
6 | Mid-stage extraction valve → P-105/AB → E-104/AB → Flow control valve FV603 → Fractionation tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
7 | Diesel extraction → V103 → P-110/AB → E-105/A-D → E-106/AB → E107/AB → A-103/AB → External delivery control valve → Diesel outlet from the unit → Backflow to T102 → Diesel cold backflow control valve → Fractionation tower → P106 → E110/AB → Lean absorption control valve → T203 crossover line → Rich absorption control valve → E-106 → Fractionation tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
8 | Top circulation extraction valve → P104 → E102 → E-103/AB → A-102/AB → Control valve FV1601 → Fractionation tower. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
9 | Top of fractionation tower → A-101/A-J → E-101/A-F → V-102 → V-201 → Compressor inlet → Compressor ← Reverse flight line ← Reverse flight control valve → Compressor outlet. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
10 | Bottom of V102 → P107 → FV1703 → FV1701. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
11 | Bottom of V102 → P108 → ldv1702 → Sulfur unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
12 | Various utility systems (fresh water) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
13 | Various utility systems (circulating water) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
14 | Various utility systems (condensate water) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
15 | Various utility systems (purified air) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
16 | Various utility systems (unpurified air) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
17 | Various utility systems (1.0MPa steam) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
18 | Various utility systems (3.5MPa steam) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
19 | Various utility systems (nitrogen) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping.
20 | Various utility systems (corrosion inhibitor) in a certain unit. Process pipeline valves are properly installed, with sufficient bolts, appropriate gasket sizes and good tightening. The appearance of the pipelines is well-welded, pipe supports are properly installed and sliding pipe supports have no welding. Pressure gauges and vent valves are fully installed. Inspection by fractionation team/personnel, using tools for tapping
Why not just make one by yourself?