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The leader has assigned me to work on pilot testing, but this is my first time dealing with it. What should I pay attention to during the pilot testing process?

2015-07-26View Original

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I had been working on pilot-scale projects in biochemical engineering before; this time, my supervisor assigned me to work on the pilot-scale version of the methanol-to-ethanol project. What should I pay attention to during this pilot phase? What materials should I prepare for this pilot test? How can one adapt quickly? Please, experts, help me figure this out!
Reply #22015-07-26
Note: 1. Whether the pilot plant results are consistent with the lab test results. 2. Is the pilot-scale process technically reasonable? 3. Whether the energy consumption and yield meet the project requirements. 4. Are there any considerations to keep in mind for the selection of equipment in order to ensure successful engineering implementation?
Reply #32015-07-27
This is a problem of reaction engineering scaling. Let’s see how you guys scale up the reactor. If you consider the reactor of that type to be well-developed, then focus directly on the properties of the catalyst to be used in the process, such as catalyst scale-up performance, activity, and stability. The following are the situations of an immature reactor. If it is a model scaling up, it depends on whether the mathematical model used in the pilot scale tests can successfully predict the behavior in the pilot plant. If it is an experience-based amplification, consider whether amplification effects such as yield and selectivity are acceptable. If it is a scaling criterion, check whether the scaling criterion is consistent with the results obtained from pilot tests, whether the dimensionless numbers used in the criterion are appropriate, and whether there are any comparison variables that have not been taken into account or were ignored initially as being of no significant impact. Furthermore, pilot testing has other functions; in this way, it is actually possible to use other methods for research, or to assess aspects that are already well-established, such as whether the control methods are appropriate, whether the material selection is suitable, and the selection of instruments, etc.
Reply #42015-07-27
Thank you for the reply; the analysis is excellent, I’ve learned a lot
Reply #52017-01-03
How’s it going? Let’s exchange some experiences

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