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Why is the catalyst in the tower installed in sections? Can’t it be installed all at once?

2015-08-09View Original

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Why is the catalyst in the tower installed in sections? Can’t it be installed all at once?
Reply #22015-08-09
This post was last edited by ylb913 on 2015-8-9 21:20; segmenting allows for the secondary distribution of fluid in order to avoid flow deviation and short circuits.
Reply #32015-08-09
If it’s a gas, is it also secondary distribution?
Reply #42015-08-09
Actually, I’ve only seen the secondary distributor in the gas phase. There is a lift pipe at the top of the packing, which then leads into a space without packing, and from there it goes to the next section of packing.
Reply #52015-08-10
Manually assigned~! ! ! !
Reply #62015-08-10
We also need to consider unloading!!!!!!
Reply #72015-08-10
There are also issues with reassigning cones, particularly problems with fragmentation due to height when loading in bulk
Reply #82015-08-10
The pile is built too high, which results in excessive weight; as a consequence, the catalyst at the bottom gets crushed, given that the strength of the catalyst has limits.
Reply #92015-08-10
The main purposes of catalyst segmentation are: first, to reduce the bed resistance; second, to redistribute the reaction gases; third, segmentation allows for the adjustment of the reaction temperature in each section, thereby increasing the driving force for the reaction and enabling it to proceed more fully.
Reply #102015-08-10
The answer above is quite detailed; it’s mainly aimed at protecting the catalyst itself as well as ensuring segmented catalysis.
Reply #112015-11-04
Multi-stage catalysts are beneficial for catalytic efficiency. Assume a catalytic conversion rate of 60% in the first stage, 60% in the second stage... The amount of material without catalysis = (1-60%) raised to the power of n; if there are four stages of conversion, the catalytic conversion rate reaches 98%

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