Catalytic energy-saving measures

The last edit to this post was made by Bingfeng Xueshang on 2015-10-24 at 09:56. Energy-saving measures focus on water, electricity, steam, air, and material losses: It is best to use variable-frequency pumps for machinery and pumps, thereby reducing excessive loading on them; while ensuring an effective cooling effect, the flow rate of circulating water in each cooler should be reduced； . Turn off or reduce the external cooling water supply for the standby pump ； . Reduce the external cooling water flow for the operating pump ； . Save water used for cleaning and sanitation. Strict requirements exist regarding steam emissions; the amount of steam discharged is reduced during low-temperature condensate drainage. The heating systems in use are equipped with drain traps, and it is possible to turn off part of the light oil heating systems in summer. It is advisable to use hot water for flushing the gutters, in order to reduce the amount of cold water needed. 3. Control the dosage of scale inhibitors: By maintaining a low limit for the temperature at the bottom of the distillation tower, coking at the bottom of the tower is reduced, which in turn lowers the amount of scale inhibitor that needs to be used ； During production, control the density of the slurry carefully; when its density is high, remove some of the slurry to reduce condensation and coking, thereby lowering the amount of scale inhibitor that needs to be added. 4 Optimize operating procedures to improve the yield of the device; adjust the degree of reaction in a timely manner according to changes in the properties of the raw materials ； When the processing volume is large and the properties of the raw materials are severe, appropriately discharge the oil slurry externally ； Reduce coking amount in the device ； When the set temperature can be controlled, the amount of cold water circulating can be appropriately reduced. When the temperatures in various parts can be controlled, the heat absorption by hot water as well as its volume can be decreased, thereby reducing the heat exchange between the circulating water and hot water. If the temperature of the oil and gas after cooling rises above the set level, air cooling can be turned off to save electricity. The maximum allowable temperature for diesel and gasoline leaving the device should be kept under control. Regular inspections should be intensified to reduce leaks and other issues that could increase maintenance costs. Proper daily maintenance is essential to lower the rate of equipment damage ； Improve maintenance quality, reduce the frequency of repairs, and decrease the usage of spare parts ； Improve the quality of spare parts to ensure the stable, efficient, and long-term operation of the equipment. 6 Reduce the air volume used by the device; cut off the air supply to unused control elements, and minimize emissions by draining as much air as possible

1. Reduce the cooling water flow for the pumps as much as possible. 2. Adjust the heat exchange capacity of each heat exchanger so that heat energy in all areas can be utilized