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The remote level gauge of the material tank has suddenly become inaccurate. What’s going on?

2016-05-04View Original

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The raw material tank is equipped with a differential pressure transmitter that displays the liquid level on the DCS; recently, it has started to give inaccurate readings, with values that are significantly too high and drifting. I opened the transmitter and saw that water was inside; I used a hair dryer to dry the water and also dealt with the oxidation at the wiring connections, but it still didn’t work. What on earth is going on? Please ask a instrumentation professional to answer. Thank you!
Reply #22016-05-04
You need to calibrate the transmitter and give it a try
Reply #32016-05-04
I also recommend having it calibrated once. There’s no responsibility for safety
Reply #42016-05-05
Do you mean it’s still caused by moisture, and I just need to take the transmitter inside apart and dry it out? Should the entire thing be placed in the oven, or just the circuit board?
Reply #52016-05-05
Even a slight leak in the pressure guide tube on the negative pressure side can cause the values to be too high
Reply #62016-05-05
We are using a single-flange design; does the situation where \"a slight leak in the pressure guide tube on the negative pressure side causes higher values\" also occur? So what should be done?
Reply #72016-05-05
Thank you for answering the questions! Unfortunately, the contents in the tank couldn’t be emptied, so it wasn’t possible to remove it entirely; thus, I had to try using a hair dryer again to see what would happen.
Reply #82016-05-05
Does the instrument not have a root valve? It’s basically impossible to dry this with a hair dryer, and moreover your hair dryer may not be explosion-proof; it’s better to be careful on site. If there is no drying equipment, it is recommended to air-dry it for 1–2 days; once it is completely dry, power it on for testing and perform zero calibration. If it still doesn’t work well, send it back to the factory……
Reply #92016-05-05
Does the instrument not have a root valve? It’s basically impossible to dry this with a hair dryer, and moreover your hair dryer may not be explosion-proof; it’s better to be careful on site. If there is no drying equipment, it is recommended to air-dry it for 1–2 days; once it is completely dry, power it on for testing and perform zero calibration. If it still doesn’t work well, send it back to the factory……

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