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Do any of you have assessment and management systems for operators by equipment managers?

2016-07-08View Original

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Do any of you have assessment and management systems for operators by equipment managers? Sharing this, thank you so much!
Reply #22016-10-20
Evaluation Measures for Equipment Management in Chemical Processing Teams 1. Operators must strictly comply with the Company’s Equipment Management Regulations, and promptly provide the maintenance team with information related to equipment operation. If delays in providing such information or poor coordination with the maintenance team result in production delays, the responsible person will be fined 30 yuan upon verification. 2. Operators in each position must conduct inspections of their respective areas every 2 hours, and keep timely records of these inspections. In the event of any abnormalities, they must promptly contact the maintenance team for handling and report to the shift leader in the workshop ; A fine of 10 yuan is imposed on those who fail to keep records of inspections or fail to fill out the records accurately. 3. For hygiene inspections, unannounced checks of the equipment are carried out; those that do not meet the hygiene standards are subject to a fine of 5 yuan per incident for the person in charge on duty, and corrective actions are required. 4. Operators must carry out regular inspections of all equipment, record any leaks or faults that occur, contact the maintenance team to address them, and document the results of the repairs. 5. Under normal circumstances, the starting and stopping of equipment – particularly large-scale equipment such as **** – must be carried out in strict accordance with the operating procedures. Those who violate these procedures will be fined 100 yuan each time, and 2 points will be deducted from their monthly evaluation score; in the event of an equipment accident, actions will be taken in accordance with the company’s relevant regulations. 6. The procedures for the maintenance of equipment and the handling of potential faults are as follows: on-duty operator – shift supervisor (maintenance supervisor) – workshop. If an issue that can be handled is not addressed or not reported in accordance with procedures, the responsible person will be fined 50 yuan for each occurrence; if an accident results from this, it will be dealt with in accordance with the company’s relevant regulations. 7. When conducting inspections, operators must carry the required tools and personal protective equipment (which must be taken with them whenever they leave the operation room); a fine of 5 yuan will be imposed for each item that is not carried if it is not present on site. 8. Before starting up, the personnel on duty must check the equipment, pipelines, and control systems (in particular, for large-scale equipment, three levels of verification are required before it can be started; it may only be operated once the relevant personnel have given their approval!) ), if the relevant procedures are not followed, a fine of 30 yuan will be imposed on the team leader, while a fine of 50 yuan will be imposed on the operator at that position; in addition, 2 points will be deducted from that operator’s score for that month. In the event of an equipment accident, actions will be taken in accordance with the company’s relevant regulations. 9. If obvious hazards related to equipment lubrication, leak detection and repair, or pressure pipelines fail to be identified due to inadequate inspection, a fine of 10 yuan will be imposed for each such case, and 0.1 points will be deducted from the monthly assessment score for each incident. 10. Other matters not covered shall be handled in accordance with the relevant regulations of the workshop and the company ; In the event of any conflict between these provisions and the company’s regulations, the company’s regulations shall prevail ; 11. These provisions shall come into force as of now.

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