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Analysis of the causes of measurement errors in vortex flowmeters

2016-12-07View Original

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  Vortex flowmeters have been widely used in industrial production, and their role is becoming increasingly important. If inaccurate measurement data are observed during the use of vortex flowmeters, the first step is to determine which factor is causing the error in flow measurement. Below, we will discuss together the reasons for measurement errors in vortex flowmeters: 1. The impact of temperature on measurements Temperature affects the medium being measured by general flowmeters; changes in temperature influence the density and viscosity of the medium, all of which can lead to inaccurate measurement results and errors. To eliminate this effect, the K coefficient is generally adjusted. Currently, the flowmeters produced by some manufacturers apply fixed-temperature correction and real-time temperature correction in software to account for the impact of temperature.   2. Effects caused by a difference between the inner diameter of the piping used with the vortex flow meter and the inner diameter of the flow meter itself. 3. Issues related to selection. For actual selection, the smallest possible diameter should be chosen in order to improve measurement accuracy. For example, if a vortex flow meter pipeline is designed to serve several devices, and some of these devices are not used at times, the actual flow rate in use decreases. This results in the originally selected diameter being too large, which in effect raises the lower limit of the flow rate that can be measured; readings become unreliable when the flow rate is low, but the meter still functions properly at higher flow rates, as redesigning it can be very difficult. Changes in process conditions are usually temporary. The indication accuracy can be improved by adjusting the parameters.   4. Effect of accumulation on the upstream surface of the vortex generator in vortex flow meters If viscous particles are present in the fluid being measured, they may gradually accumulate on the upstream surface of the vortex generator, altering its geometric shape and size; as a result, the flow coefficient also changes. Therefore, it is necessary to clean this area regularly during use.   5. Installation-related issues The main issue related to installation is the length of the straight pipe section in front of the vortex flowmeter sensor; if this length is insufficient, it affects the measurement accuracy.   6. Reasons for the parameter tuning direction: Incorrect product parameters lead to erroneous instrument readings. Incorrect parameters lead to errors in the calculation of the full-scale frequency of the secondary instrument. Slight differences in the full-scale frequency result in inaccurate readings over time, while when the actual full-scale frequency is much higher than the calculated value, the readings fluctuate significantly, making it impossible to obtain accurate readings. Inconsistencies in the parameters provided in the documentation further complicate the process of determining the correct values. Ultimately, these problems were resolved by re-calibrating the instrument and comparing the various values obtained.   As a highly precise instrument, a flow meter requires strict adherence to its specifications not only during manufacturing and use, but also requires special attention during maintenance in order to prevent it from reaching the end of its useful life prematurely. If you have any other questions, feel free to leave a message for consultation; we can discuss them together and make progress together.   
Reply #22016-12-07
Vortex flow meters are used to measure steam. If the steam in the pipeline is clearly transported at an excessive flow rate, what will be the reading on the vortex flow meter, with the flow meter’s diameter remaining unchanged? Thank you
Reply #32016-12-07
Can it measure emulsions with fluctuating density?
Reply #42016-12-08
What specific medium is it? What is the density value?
Reply #52016-12-08
It is best to use it within the specified range of the flow meter; if the flow rate exceeds this limit, it will put stress on the sensor components, increasing the risk of damage
Reply #62016-12-08
The specific chemical composition is unknown; it is only known to be an organic substance that turns into a soup-like consistency when cooled. The target flow meter used before was inaccurate.
Reply #72016-12-09
That’s of course the case, but sometimes the usage exceeds the approved limit. I’m wondering what kind of data will be generated by the vortex flow meter once it exceeds the upper limit of its measurement range. Thank you

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