Thread Content
MHS ceramic coating is suitable for applications in extreme conditions such as high wear resistance and high slip tendency. 1. The wear-resistant ceramic-coated drive drum increases the friction between the mechanical transmission mechanism and the surface of the drum, reduces the mutual wear that occurs when the conveyor belt slides on the drum surface, enhances and stabilizes the pulling force, and prolongs the service life of both the conveyor belt and the drum. Its normal service life is more than 6 times that of a rubber-coated drum made of thermosulfurized rubber. 2. Using MHS ceramic coating can resolve slipping of the drive drum under wet conditions, **increasing the friction coefficient of the drum. At the same time, the excellent friction coefficient effectively prevents the conveyor belt from slipping in wet and muddy working conditions, while the proper distribution of ceramic blocks reduces the stress distribution on the drum, thereby significantly lowering the weight of the conveyor belt. Comparison of friction coefficients and counterweights for different belt coatings (Explanation of terms): Bare – Smooth drum; Friction Factor – Coefficient of friction; Maximum Belt Tension – Maximum tension of the belt; Rubber – Ordinary rubber coating; Counterweight – Weight used to balance the belt; Ceramic – Ceramic coating. 3. Using MHS ceramic coating not only helps to eliminate slipping problems but also reduces the belt tension under the same load, thereby extending the belt’s lifespan. Thanks to the special and excellent properties of the ceramic surface, it also **helps to address issues such as belt deviation and high wear of the tape. 4. Ceramic cold vulcanization encapsulation using MHS super-adhesive provides high bonding strength, which is superior to that of traditional hot vulcanization encapsulation ； It has a long service life; under normal operating conditions it can last for more than eight years, which is usually several times longer than that of heat-shielded versions. 5. The excellent bonding properties of the MHS super-strong adhesives B401 and RM301 ensure a high initial bonding strength as well as an extremely strong final bonding strength, making their adhesive strength far superior to that of thermosetting adhesives. 6. Using MHS ceramic coating can **extend the service life of the drum. Thanks to the MHS cold bonding technique, it is not necessary to remove a certain thickness from the drum wall each time, as is required with hot coating; thus, the amount of material removed from the drum using cold bonding is much less compared to hot vulcanization, which **extends the drum’s service life.** (Roller after applying the primer) (Adhesive sheet) 7. The construction process is simple – no large curing equipment or specialized workshops are required; it’s easy and fast to operate, making it suitable for on-site repairs. The MHS cold-pack adhesive technology is used for on-site repairs, and one roller can be completed within 8–10 minutes. Operation can begin just 2 hours after installation; since the ceramic adhesive strips are available in widths of 500x500mm, 500x600mm, and 500×400mm, they can be combined according to the length of the roller and the width of the belt, with bonding taking place along the width of the roller, thus making the construction process extremely simple. 8. Low maintenance costs and reduced labor intensity; since the rubber coating for ceramic drums can be ordered precisely to match drums of any size, there is no waste of material at all, thus optimizing the investment cost. Its high performance and low maintenance requirements reduce the equipment failure rate, increase equipment utilization, ensure the safe and stable operation of the system, and **significantly lower** costs. (Well-coated drum) 9. The advantage of the design of the rubber sheet is that each wear-resistant ceramic piece is independent of the others=there is no friction between the wear-resistant ceramic pieces. Regular arrangement of wear-resistant ceramic tiles = excellent driving force for the distribution drum. High-strength wear-resistant rubber.