HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

Reasons for the tripping of screw air compressor units due to high exhaust temperature

2023-03-20View Original

Thread Content

I. Fault phenomenon: It is likely that during the operation of the unit, the exhaust temperature exceeds 100°C, which triggers the unit’s protection mechanism. II. Cause analysis. 1) Insufficient amount of lubricating oil, incorrect specification of lubricating oil ; 2) Insufficient cooling water volume and high cooling water temperature ; 3) The fuel cut-off solenoid is not powered or its coil is damaged ; The diaphragm of the fuel cut-off solenoid valve is cracked or worn out ; 4) The ambient temperature exceeds the specified range ; 5) Oil cooler clogged ; 6) For air-cooled air compressors, there are issues such as faults in the cooling fan motor and damage to the cooling fan ; Reasons such as blocked exhaust ducts or high exhaust resistance (back pressure) ; 7) Thermal control valve failure ; 8) Clogged air filter ; 9) Oil filter clogged, lubricating oil supply control valve open degree is low, resulting in insufficient oil flow ; 10) The temperature switch shows a fault. III. Elimination methods. 1) Check the oil level; if it is below level L, stop the vehicle to add oil to level H, and check the oil type to replace it with the appropriate oil ; 2) Check the temperature difference between the inlet and outlet water pipes, and check the inlet water temperature ; 3) Maintenance and replacement ; 4) Increase exhaust ventilation to lower room temperature ; 5) Check the temperature difference between the inlet and outlet water pipes; the normal range is around 5~8°C. If it is greater than 9°C, there may be a blockage in the oil cooler’s pipelines, while if it is lower than 5°C, it could be due to scale buildup on the walls of the oil cooler. In such cases, the pipes should be removed and cleaned using chemicals or brushes ; 6) Repair and replace the cooling fan; clean the exhaust ducts if they are blocked or if there is high resistance to exhaust flow, using high-pressure air ; 7) Check whether the oil is cooled by the oil cooler; if not, replace the thermal control valve ; 8) Clean the air filter with low-pressure air ; 9) Replace the oil filter and increase the oil flow control valve ; 10) Inspect and replace the temperature switch. The above answers are for reference only.
Reply #22023-03-20
As an additional point, an excessively high exhaust temperature in screw air compressors can also be caused by carbon buildup in the compression chamber, an excessive compression ratio, insufficient airflow, or a non-functional cooler. Therefore, when troubleshooting in practice, it is necessary to consider various possibilities, identify the specific cause, and take appropriate corrective actions. .
Reply #32023-03-20
Generally speaking, it might be due to a high ambient temperature of the intake air, a clogged intake air filter, an oil filter that needs to be replaced, an insufficient rotation speed of the cooling fan, high exhaust back pressure in the cooler, dust accumulation on the heat exchange tubes, or peeled layers inside the air compressor. These are the main possible causes; thanks to the original poster for sharing this information

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.