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Selection of pipeline filters and application of different types of filters

2021-09-22View Original

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When selecting pumps for customers on a daily basis, one often comes across the number and types of line filters, and users frequently ask how to choose filters that are suitable to work in conjunction with the pumps. Today, the editor has gathered information and compiled knowledge about filters for you, in the hope that it will be helpful to everyone. Filter selection: A filter is a small device used to remove small amounts of solid particles from liquids, thereby ensuring the proper operation of equipment. When fluid enters the filter cartridge equipped with a filter screen of specific specifications, impurities are trapped, while the clean filtrate is discharged from the filter’s outlet. When cleaning is required, the removable filter cartridge can be taken out, cleaned, and then reinstalled. 1. Filter inlet and outlet diameter: In principle, the diameter of the filter’s inlet and outlet should not be smaller than that of the inlet of the pump it is designed to work with; it is generally the same as the diameter of the inlet pipe. 2. Nominal pressure selection: Determine the pressure rating of the filter based on the highest pressure that may occur in the filtration pipeline. 3. Selection of pore count: The choice of the pore count for a filter is primarily determined by the size of the impurities that need to be filtered out, in accordance with the requirements of the medium processing process. 4. Filter material: The material of the filter is generally chosen to be the same as that of the process pipeline it is connected to; depending on the operating conditions, filters made of cast iron, carbon steel, low-alloy steel, or stainless steel can be considered. 5. Calculation of filter pressure loss: For water filters, under normal conditions of rated flow rate, the pressure loss is between 0.52 and 1.2 kPa. Filter types and applications 1. Y-type filter: The Y-type filter is an essential filtering device in pipeline systems used to transport fluids. It is typically installed at the inlet of pressure reducing valves, pressure relief valves, level control valves, or other equipment, serving to remove impurities from the fluid and thus protect these valves and equipment from damage. Y-type filters feature an advanced structure, low resistance, and easy dirt removal. 2. Y-type telescopic rod filter: The Y-type telescopic rod filter features a new design that combines a Y-type filter with a telescopic joint. It has a simple structure and is easy to use; it addresses the issue of difficulties in installing pipes due to differences in the length of flanges on products manufactured to various standards. This type of filter is primarily used in high-rise buildings, multi-story structures, or industrial facilities for water supply and drainage systems. It is usually installed at the inlet end of pressure reducing valves, pressure relief valves, level control valves, or other major equipment. By using this telescopic rod filter, it becomes easier to remove debris from the pipes as well as to install or remove them, thereby ensuring the proper functioning of valves and equipment. 3. Basket filter: A small device used to remove a small amount of solids present in liquids, it helps to ensure the proper operation of compressors, pumps, and other equipment as well as instruments ; It is also a small device used to improve product purity and purify gases. Therefore, basket filters are widely used in industries such as petroleum, chemicals, chemical fibers, pharmaceuticals, and food. 4. T-type filter: The T-type filter is widely used in pipelines carrying various media such as steam, air, water, and oils. It protects various devices in the pipeline system, such as water pumps and valves, from blockages and damage caused by debris like rust and welding slag within the pipes. The filter media of T-type filters are all made of stainless steel, which offers strong corrosion resistance and a long service life ; T-type filters are also divided into straight-flow and cross-flow types; the density of the filter mesh ranges from 10 to 120 mesh, and the operating temperature is 0~450°C, allowing for selection based on specific requirements.

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