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Direct-drive technology for plastic conveyor belt mesh chains

2021-09-30View Original

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The modular plastic conveyor belt (MPB) addresses various issues associated with traditional conveyor belts such as flat belts (including PVC belts), roller conveyors, and wire mesh belts – issues including poor hygiene design, difficulty in cleaning, metal and rust contamination, product cross-contamination, easy spillage of products, high waste during transportation, high rejection rates, short lifespan of the conveyor belts, high maintenance costs, and frequent production failures. With its rational structure, high standards for hygiene design, ease of cleaning, simplicity in maintenance, strong operational stability, and smooth product transfer, the MPB is increasingly favored by more and more processing enterprises. It is understood that the plastic modules currently in use in the Chinese market face difficulties in cleaning the joints between them, a problem common to traditional flat-type modules. Shanghai Yuyin Machinery has solved this issue of difficult cleaning at the hinges of plastic module conveyor belts; such module structures allow for a 40% reduction in cleaning time and over a 30% reduction in water usage compared to traditional modules. Features of the mesh chain direct drive technology (DDS): Rising: It is particularly suitable for the rising process of high-quality toast products. 1. Direct drive can significantly and effectively reduce the tension across the entire spiral belt, eliminating the belt flipping problem caused by traditional friction drive (which results from high tension). This leads to a substantial extension of the belt’s service life, which can be 2-3 times that of metal belts. 2. It effectively eliminates the problem of chaotic arrangement of products on the conveyor belt (a persistent issue with friction-driven systems), which helps prevent products from falling and ensures smooth transfer to the automated production lines downstream. 3. DDS is suitable for heavily loaded products (toast proofing and cooling) to maximize production capacity. 4. Eliminate foreign contamination such as black spots, black powder, and black dots on the metal mesh belt. Inteco spiral conveyors can operate in a temperature range of -46°C to 93°C; they possess stable mechanical properties and are suitable for various operating conditions. Cooling: It can be used to cool various breads, cakes, and other products; it provides fast heat dissipation and saves space. 1. No need for manual cleaning, saves on air conditioning and purification equipment, low operating energy consumption, stable performance with no deviations. 2. It is equipped with an automatic cleaning mechanism and an air-driven spraying system to ensure that the conveyor belt remains dry and clean.

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