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The tube bundle of the crude oil reduction fifth-line heat exchanger in the atmospheric and vacuum distillation units of the petrochemical industry is severely clogged on the tube side

2025-05-22View Original

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The image below shows the tube bundle of the crude oil vacuum distillation unit in the petrochemical industry. Model: BES700-40-100-6/25-6, Material: 10#, Operating conditions: Shell side: crude bottom oil, temperature 303°C, pressure 1.65 MPa. Gangcheng: Medium, minus five lines, temperature 363°C, pressure 0.91 MPa. This heat exchanger has been in use for over two years; during maintenance, it was found that the tubes in the tube side of the heat exchanger were severely clogged.
Reply #22025-05-22
Blockage in the tube side of a heat exchanger can be caused by various factors, including deposits, dirt, corrosion, and solid particles in crude oil. For this situation, the following measures can be considered: 1. Cleaning: Periodically perform chemical or mechanical cleaning of the heat exchanger to remove deposits inside the tubes. 2. Material selection: Consider using materials with greater corrosion resistance to reduce the risk of blockages caused by corrosion. 3. Monitoring: Strengthen the monitoring of operational data to detect abnormal changes in temperature and pressure promptly, and predict blockage issues in advance. 4. Optimize the process: Improve the crude oil treatment process to reduce the entry of impurities into the heat exchanger. Regular maintenance and inspection are important measures to avoid blockages. .
Reply #32025-05-22
Thank you for sharing; giving roses leaves a pleasant fragrance in one’s hands
Reply #42025-05-23
Thank you for sharing; giving roses leaves a pleasant fragrance in one’s hands

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