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The Plant Material Design Management System (PMW) is an engineering material management solution designed specifically for the process industry.

2024-12-29View Original

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The Plant Material Workbench (PMW) is an engineering material management solution designed specifically for the process industry. It is applicable to engineering projects in various industries such as chemicals, energy, power, mining, pharmaceuticals, and environmental protection, covering the entire material management process from the design stage to the modeling stage, as well as material procurement and on-site management. The PMW system includes a comprehensive material design management system, as well as a procurement and operation management system and a mobile client for material operation, covering multiple professional fields such as piping, instrumentation, electrical systems, equipment, structures, architecture, and HVAC. Through this system, engineers from various specialties, procurement engineers, and schedule engineers can collaborate on data and processes on the same platform. I. Data integration across design software platforms – One of the key advantages of the PMW system is its capability to integrate data from various design software platforms. It integrates data integration solutions for mainstream engineering design software platforms (S3D, PDMS, E3D), enabling material design data to be directly used to create material grade libraries. This feature effectively bridges the gap in the conversion of material design data into model database data, significantly reducing the workload for software administrators in handling material data integration. At the same time, it also ensures the consistency between design data and model data. In addition, PMW provides a comprehensive material coding maintenance system that allows users to flexibly customize and manage coding rules and methods to meet the needs of the vast majority of projects. II. Data-driven design: The PMW system innovatively incorporates the material design workflow into the system, going beyond simple maintenance of material data. It integrates design knowledge base data with the design process to drive design through data. In this way, professional engineers can easily carry out material data verification in the system, without having to repeatedly search for data from common standards. The system contains comprehensive domestic and international design standards, specifications, and physical dimension data, which are integrated into a knowledge base ready for use in design purposes. The data levels in the PMW knowledge base are divided into physical dimension data, standard data, and knowledge base data. Physical dimensions serve as a source of physical dimension data for the model database; standard data is used to correct data for material design; knowledge base data provides commonly used design-related knowledge, and also offers data support for future intelligent design architectures. III. Template-based + Material Library Design Concept: The PMW system innovatively adopts the concept of template design, organizing commonly used design elements into template data. It also introduces the idea of a company-level material library, relying heavily on standards, specifications, and design rules to automatically generate the personalized data required for each project. This approach reduces the amount of repetitive work for engineers, minimizes human errors in the design process, and significantly improves the efficiency and accuracy of design work. It also shortens the time required to transform material design data into an engineering model library, while reducing the need for repeated updates to model data due to design issues. IV. Execute the entire project through process-driven execution; the PMW system supports the entire design, procurement, and construction process. It improves efficiency across everything, from the automation of initial material definition to bill of materials management, procurement, and logistics, as well as inventory control. The procurement and operation management system is designed specifically for the process industry, supporting the entire design, procurement, construction, and delivery process. From the automation of initial project planning and material definition, to bill of materials management, procurement, and logistics, and then to manufacturing and construction planning and control, the PMW system can improve efficiency. V. Continuous monitoring of material data: The material module of the material and construction management system provides easy access to accurate material information for every stage of the project, ranging from the initial definition of the project and its gradual refinement, through to on-site procurement and delivery. Seamless integration among planning, design, construction, and material management systems enables full lifecycle management of factory materials, ensuring that EPC projects are delivered in a reliable, efficient, and cost-effective manner. VI. Shortening the project cycle: Through the PMW system, the time required for various tasks is reduced, thereby shortening the delivery timeline for design data. By establishing an effective procurement schedule during the purchasing process, the material supply process is optimized to avoid delays; efficient logistics data monitoring provides timely feedback to project managers, thereby reducing the time required for materials to be purchased and delivered. VII. Cost reduction: The PMW system features a comprehensive material estimation function. By customizing material estimation strategies, it is possible to make material estimates more accurate during the middle phase of the design process. Materials are purchased at a reasonable price structure; a procurement evaluation system is developed using customized parameters, while material availability is optimized to enable the allocation of materials across projects, thereby minimizing waste and leftovers and enhancing the scientific nature and rationality of material management. Improve efficiency, coordinate the work process, and strengthen construction planning to optimize resource utilization time. VIII. Improvement of Overall Efficiency The following are the system function interfaces: 1. Main workspace data panel 2. Output of S3D/E3D grade libraries 3. Material grade design 4. Grade index management 5. Output of finalized design files 6. Valve data table management

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