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I majored in automation, and my supervisor comes from a chemical plant. I am designing a material metering system for sulfuric acid production in a plant with an annual output of 100,000 tons of sulfuric acid; such a plant generates 100,000 cubic meters of flue gas per hour. My supervisor was furious, saying that such a high flow rate is impossible. Is there something wrong with my calculation? The designed annual output of sulfuric acid is 2,000,000 tons, corresponding to 98.8% H2SO4. Therefore, the amount of acid produced per hour is calculated as follows: 100,000 × 98.8% × 1000 / (300 × 24) = 13,722.225 kg/h. In the conversion process, the sulfur dioxide content is a = 0.09, and the oxygen content is b = 0.086. In the absorption stage, the sulfur trioxide content is c = 0.089, with a total conversion rate of x = 0.98 and an absorption efficiency of η = 0.99. The standard volume of gas entering the converter, on an hourly basis, is given by V_std = Y × 22.4 / (98 × x × η_abs × a) = 35,920.52 nm3. The temperature of the flue gas entering the first section of the converter is 430°C, with a negative pressure of 10 kPa. V_actual = V_standard = 102776.27 m3. Composition of the furnace gas: SO2 = V_standard × a = 3232.85 nm3; O2 = V_standard × b = 3089.16 nm3; N2 = 34855.966 – 3137 – 2997.6 = 29598.51 nm3. The standard volume of gas flowing into the absorption tower is calculated on an hourly basis: V_standard = Y × 22.4 / (98 · x · c) = 35597.65 nm3; SO3 = V_standard × c = 3168.19 nm3; V_actual = V_standard = 56938.81 m3
100,000 tons equals 10 cubic meters of gas volume? ? ? Sure, I must have gotten scolded
:Dizzy: I didn’t watch the process; just by calculating the weight of your exhaust gases, you’re already wrong. 100,000 cubic meters of gas – even if it’s nitrogen, that should amount to over 100 tons. You should have included the units in your calculations, especially the conversion between liters and cubic meters
50,000 is more than enough!
Here, 150,000 units of air flow result in 300,000.