HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

Seeking help regarding material balance issues in sulfuric acid production

2019-05-15View Original

Thread Content

I majored in automation, and my supervisor comes from a chemical plant. I am designing a material metering system for sulfuric acid production in a plant with an annual output of 100,000 tons of sulfuric acid; such a plant generates 100,000 cubic meters of flue gas per hour. My supervisor was furious, saying that such a high flow rate is impossible. Is there something wrong with my calculation? The designed annual output of sulfuric acid is 2,000,000 tons, corresponding to 98.8% H2SO4. Therefore, the amount of acid produced per hour is calculated as follows: 100,000 × 98.8% × 1000 / (300 × 24) = 13,722.225 kg/h. In the conversion process, the sulfur dioxide content is a = 0.09, and the oxygen content is b = 0.086. In the absorption stage, the sulfur trioxide content is c = 0.089, with a total conversion rate of x = 0.98 and an absorption efficiency of η = 0.99. The standard volume of gas entering the converter, on an hourly basis, is given by V_std = Y × 22.4 / (98 × x × η_abs × a) = 35,920.52 nm3. The temperature of the flue gas entering the first section of the converter is 430°C, with a negative pressure of 10 kPa. V_actual = V_standard = 102776.27 m3. Composition of the furnace gas: SO2 = V_standard × a = 3232.85 nm3; O2 = V_standard × b = 3089.16 nm3; N2 = 34855.966 – 3137 – 2997.6 = 29598.51 nm3. The standard volume of gas flowing into the absorption tower is calculated on an hourly basis: V_standard = Y × 22.4 / (98 · x · c) = 35597.65 nm3; SO3 = V_standard × c = 3168.19 nm3; V_actual = V_standard = 56938.81 m3
Reply #22019-05-21
100,000 tons equals 10 cubic meters of gas volume? ? ? Sure, I must have gotten scolded
Reply #32019-05-22
:Dizzy: I didn’t watch the process; just by calculating the weight of your exhaust gases, you’re already wrong. 100,000 cubic meters of gas – even if it’s nitrogen, that should amount to over 100 tons. You should have included the units in your calculations, especially the conversion between liters and cubic meters
Reply #42019-09-22
50,000 is more than enough!
Reply #52019-09-22
Here, 150,000 units of air flow result in 300,000.

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.