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Reverse connection of the power cable caused the radar level gauge to show no display

2020-05-22View Original

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I. Fault category: No display on the radar level gauge’s display panel. II. Instrument type: Radar level gauge. III. Manufacturer’s model: Manufacturer: Xi’an Dinghua Electronics Co., Ltd ; Model: DHE-RD-5100. IV. Introduction to operating conditions: Routine level measurement for propylene spheres, with a range of 12.3 meters. V. Description of fault symptoms: After the major maintenance in the plant, the instruments do not display any readings. It showed normal before the major repair. VI. Safety measures before handling: Once it is detected that the instrument is not displaying any readings, its power supply should be cut off immediately to prevent greater damage resulting from a short circuit in the instrument. VII. Analysis of fault causes and reasoning approach: 1. Check whether the power supply matches the requirement specified on the instrument’s nameplate, in order to rule out issues with the power supply ; 2. Check the power wiring of the instrument; it was found that the technician had connected the power supply in the wrong way, so it was determined to be a wiring issue ; 3. Check whether the instrument backlight function is enabled ; 4. Check whether the display panel connector is properly connected to rule out connection issues with the display panel ; 5. Check whether the instrument current is within the correct range, and rule out any faults with the display panel ; 6. The problem was identified as early as step 2 in this fault diagnosis; steps 3, 4, and 5 can be skipped. VIII. Effective solution for the fault: After rewiring, the instrument display returns to normal. IX. Fault prevention measures and improvements: 1. Strengthen training for relevant personnel on knowledge of radar level gauge products ; 2. Strengthen the sense of responsibility among instrument operators. X. Experience in troubleshooting: When a radar level gauge fails to display any readings, inspections can be carried out following the aforementioned causes of failure and the steps 1 through 5 for diagnosis. If the gauge still does not display anything after all these checks have been completed, it is recommended to contact the manufacturer’s technical staff for assistance.

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