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Analysis of measurement error in Rosemount vortex flowmeters

2020-09-12View Original

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  The Rosemount vortex flowmeter consists of a sensor and a converter; the sensor includes a vortex generator (flow obstruction element), detection elements, and the instrument housing; The converter includes a preamplifier, filtering and shaping circuit, D/A conversion circuit, output interface circuit, terminals, brackets, and a protective cover, etc. In recent years, intelligent vortex flowmeters have also incorporated microprocessors, display and communication modules, as well as other functional components within the converter.   If inaccurate measurement results occur when using a vortex flow meter, the first step is to determine what factor is causing the error in flow measurement. Let’s discuss this in detail: 1. Temperature effects Temperature has an impact on the medium being measured by most flow meters; changes in temperature affect the density and viscosity of the medium, all of which can lead to inaccurate measurement results and errors. To eliminate this effect, the K coefficient is generally adjusted. Currently, the flowmeters manufactured by some companies perform fixed-temperature correction and real-time temperature correction in software to account for the impact of temperature.   2. Effects caused by the inconsistency between the pipe inner diameter and the flow meter inner diameter.   3. Impact of selection   In practice, the smallest possible diameter should be chosen to improve measurement accuracy. For example, in a vortex flowmeter system designed to serve several devices, some of these devices are not used at times, resulting in a reduced actual flow rate. This leads to the use of a diameter that is larger than what was originally selected, which in effect raises the lower limit of the flow rate that can be measured. The gauge cannot provide accurate readings when the flow rate is low; however, it still functions properly at higher flow rates, as redesigning the system can be very difficult. Changes in process conditions are usually temporary. The indication accuracy can be improved by adjusting the parameters.   4. Effect of accumulation on the upstream surface of the vortex generator: If viscous particles are present in the fluid being measured, they may gradually accumulate on the upstream surface of the vortex generator, altering its geometric shape and size; as a result, the flow coefficient also changes. Therefore, it is necessary to clean this area regularly during use.   5. Installation effects The main issue related to installation is the length of the straight pipe section in front of the vortex flowmeter sensor; if this length is insufficient, it affects the measurement accuracy.   6. Parameter impact   Incorrect product parameters lead to erroneous instrument readings. Parameter errors lead to incorrect calculations of the full-scale frequency for secondary instruments. A small difference in the full-scale frequency results in inaccurate readings over time, while an actual full-scale frequency that is much higher than the calculated value causes large fluctuations in the readings, making it impossible to obtain accurate values. Moreover, inconsistencies in the parameters provided in the documentation affect the final determination of these parameters. Such problems were resolved by re-calibrating the instruments and comparing the results.

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