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Precautions for installing radar level gauges

2022-08-24View Original

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Points to note when installing a radar level gauge: First, when installing a radar level gauge, it is necessary to avoid the feed inlet, feed curtain, and vortices, as the liquid flowing in generates false echoes with amplitudes much greater than those of the effective echoes reflected by the liquid level being measured. At the same time, the irregular liquid levels caused by vortices scatter microwave signals, leading to a reduction in the intensity of the effective signals; therefore, such vortices should be avoided.   II. For containers equipped with agitators, the radar level gauge should not be installed near the agitator, as the agitation creates irregular vortices that can cause attenuation of the radar signal. At the same time, the blades of the stirrer can also create false echoes for the microwave signals; this effect is particularly severe when the relative dielectric constant of the object being measured is low or when the liquid level is low.   III. When radar level gauges are used to measure the level of corrosive or crystalline substances, in order to prevent the medium from affecting the sensor, manufacturers generally employ a design with a polytetrafluoroethylene measurement window and a separated flange structure. The temperature of these components cannot be too high; the maximum temperature for polytetrafluoroethylene is 200°C. To avoid the effects of high temperatures on the radar antenna, and to prevent crystals present on the diaphragm from interfering with the proper operation of the instrument, a safety distance of at least 100–800 mm is required between the flange face and the highest liquid level.
Reply #22024-01-30
Additional note: ① When purchasing in bulk according to the drawings, it is necessary to coordinate with the equipment in advance, as after the positions on the drawings are determined, the welding points for the end caps may not align with those shown in the drawings; this could result in damage to the guide plates or the need to change the installation locations; ②Generally, both ultrasonic and radar level gauges have dead zones; based on my experience with E+H and VEGA models, it is necessary to maintain a height difference of at least half a meter from the highest liquid level. ③ Radar level gauges are not recommended for use in tanks where foaming occurs, as even high-frequency radar sensors will be troubled by various interference issues. It is better to use double-flange differential pressure or diaphragm differential pressure gauges, as these are easier to maintain and clean ;

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